Miller Electric Engine-Driven Welder/ AC Generator/Air Compressor user manual

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Issued October 2008 � Index No. ED/10.5
® ™
Engine-Driven Welder/
AC Generator/Air Compressor
Big Blue Air Pak
Stud Welding — 1/2 in (12.7 mm)
Heavy Industrial Applications Weld Output Rated at 104°F (40°C)
Air Plasma Cutting
Railroad Maintenance Stick 600 A, 44 V, 26.4 kW, 40% Duty Cycle
with Optional Spectrum Models
Mining Maintenance Stick 550 A, 42 V, 23.1 kW, 60% Duty Cycle
Air Carbon Arc (CAC-A)
Maintenance and Repair Rigs MIG/FCAW 500 A, 40 V, 20 kW, 100% Duty Cycle
1/2 in (12.7 mm) Car

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Specifications (Subject to change without notice.) Weld Max. Open- Welding Output Weld Output Rated at 104˚ F (40˚ C) NEMA Circuit Generator Output Rated Weight Mode Range Amperage and Voltage Voltage at 104˚ F (40˚ C) Dimensions** Without Fuel*** CC/DC 20 – 750 A 600 A, 44 V, 26.4 kW, 40% Duty Cycle 95 Peak: 5500 watts H: 43 in Net: 1931 lb 550 A, 42 V, 23.1 kW, 60% Duty Cycle Continuous: 4000 watts, (1092 mm) (876 kg) 500 A, 40 V, 20 kW, 100% Duty Cycle 120/240 VAC, 34/17 A, 60 Hz W: 28-1/2

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Performance Data FUEL CONSUMPTION CURVE GENERATOR POWER CURVE OPTION 3.00 280 2.75 12 kW 2.50 260 1-PHASE WELD AND AIR 2.25 2.00 240 1.75 1.50 20 kW WELD ONLY 1.25 220 3-PHASE 1.00 0.75 200 0.50 IDLE IDLE WITH AIR 0.25 0.00 180 0 50 100 150 200 250 300 350 400 450 500 550 600 0 102030 40506070 DC WELD AMPERES AT 100% DUTY CYCLE AC AMPERES Ingersoll-Rand Rotary Screw Air Compressor VOLT/AMP CURVE – STICK MODE AIR SUPPLY CURVE This industrial grade compressor, has a life 100 140 expectancy of

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Genuine Miller Accessories Cable Holder Field Kit Accessories MIG/Flux Cored Welding #043 946 Saddle-bag-style cable holder. Convenient wrap- around storage of coiled cable for transportation. Stores 100 ft of 2/0 cable Desiccant Air Dryer System #195 117 on each side. A regenerating inline air dryer system Note: For best results do not weld when cable is that eliminates moisture in the air stream coiled! Canvas cover cannot be used with cable to prevent air tool freeze-ups in cold holder. c

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Genuine Miller Accessories (continued) WC-24 Control #137 549 MIG/Flux Cored Welding (continued) Remote Controls Use with Spoolmatic 30A. RHC-14 Hand Control ™ #129 340 XR Wire Feeders and Guns Miniature hand control for Push-pull system designed to handle remote current and contactor difficult-to-feed soft alloy wires such as control. Dimensions: 4 x 4 x aluminum. See Lit. Index No. M/1.7, 3-1/4 in (102 x 102 x 82 mm). Includes M/1.71, and M/1.73. 20 ft (6 m) cord and 14-pin plug. TIG

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Trailers and Hitches (Note: Trailers are shipped unassembled.) HWY-430 Tandem Axle Trailer #043 806 HWY-224 Trailer #043 805 For highway use. 4 West Four-Wheel Steerable Smooth riding with 3750 lb (1701 kg) capacity. Off-Road Trailer #042 801 OFR-224 Trailer #043 802 For off-road use. Includes hand-operated parking brake, hydraulic A heavy-duty 2570 lb (1166 kg) capacity trailer A 2650 lb (1202 kg) capacity trailer. Welded brake system, and a break-away device to lock designed fo

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Typical Installations Stick Electrode Stick (SMAW) Basic Equipment Work Flux-Cored (FCAW) Basic Equipment Flux Cored Gun X-TREME 8VS/ ™ ™ SuitCase X-TREME 8VS #300 093 X-TREME 12VS ™ ™ Feeder SuitCase X-TREME 12VS #195 500 Work 14-Pin MIG Gun MIG (GMAW) Basic Equipment SuitCase ™ SuitCase 8RC #194 938 8RC/12RC ™ SuitCase 12RC #194 940 Work Aluminum MIG with Spoolmatic 30A Gun 14-Pin Aluminum MIG (GMAW) Basic Equipment WC-24 ® Spoolmatic 30A #130 831 WC-24 #137 549 Work TIG (GTAW)

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Ordering Information Equipment and Factory Options Stock No. Description Qty. Price ® ™ Big Blue Air Pak CC/CV Base Model #907 062 Automatic Idle, Engine Gauges, 5.5 kW AC Generator International Model #907 062-01-1 50/60 Hz, Dry Battery, Automatic Idle, Engine Gauges, 5.5 kW AC Generator Cold Weather Model #907 062-04-1 Automatic Idle, Engine Gauges, 5.5 kW AC Generator, Weld Meters, Battery Lockout/Tagout Disconnect Switch, 12 V Intake Manifold Heater, 120 V Oil Pan Heater Deluxe Model #907