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SVM178-B
April, 2011
®
VANTAGE 500
For use with machine code numbers: 10995,10996,11180,11181
11415,11416,11468
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
. . . and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before
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i i SAFETY WARNING CALIFORNIA PROPOSITION 65 WARNINGS Diesel engine exhaust and some of its constituents The engine exhaust from this product contains are known to the State of California to cause can- chemicals known to the State of California to cause cer, birth defects, and other reproductive harm. cancer, birth defects, or other reproductive harm. The Above For Gasoline Engines The Above For Diesel Engines ARC WELDING can be hazardous. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY
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ii ii SAFETY ELECTRIC SHOCK can kill. ARC RAYS can burn. 3.a. The electrode and work (or ground) circuits 4.a. Use a shield with the proper filter and cover are electrically “hot” when the welder is on. plates to protect your eyes from sparks and Do not touch these “hot” parts with your bare the rays of the arc when welding or observing skin or wet clothing. Wear dry, hole-free open arc welding. Headshield and filter lens gloves to insulate hands. should conform to ANSI Z87. I standards. 4.b. Us
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iii iii SAFETY WELDING and CUTTING CYLINDER may explode SPARKS can cause fire or if damaged. 7.a. Use only compressed gas cylinders explosion. containing the correct shielding gas for the 6.a. Remove fire hazards from the welding area.If process used and properly operating this is not possible, cover them to prevent the welding sparks regulators designed for the gas and from starting a fire. Remember that welding sparks and hot pressure used. All hoses, fittings, etc. should be suitable for mate
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iv iv SAFETY 6. Eloigner les matériaux inflammables ou les recouvrir afin de PRÉCAUTIONS DE SÛRETÉ prévenir tout risque d’incendie dû aux étincelles. Pour votre propre protection lire et observer toutes les instructions 7. Quand on ne soude pas, poser la pince à une endroit isolé de et les précautions de sûreté specifiques qui parraissent dans ce la masse. Un court-circuit accidental peut provoquer un manuel aussi bien que les précautions de sûreté générales suiv- échauffement et un risque d’inc
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v v SAFETY Electromagnetic Compatibility (EMC) Conformance Products displaying the CE mark are in conformity with European Community Council Directive of 15 Dec 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility, 2004/108/EC. It was manufactured in conformity with a national standard that implements a harmonized standard: EN 60974-10 Electromagnetic Compatibility (EMC) Product Standard for Arc Welding Equipment. It is for use with other Lincoln E
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vi vi SAFETY Electromagnetic Compatibility (EMC) The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place. The surrounding area may extend beyond the boundaries of the premises. Methods of Reducing Emissions Mains Supply Welding equipment should be connected to the mains supply according to the manufacturer’s recommenda- tions. If interference occurs, it may be necessary to take additional precautions such as filter
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I I - MASTER TABLE OF CONTENTS FOR ALL SECTIONS - Page Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i-iv Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section A VANTAGE® 500 Deutz F3L912 (Code 10995) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A1 VANTAGE®
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A1.1 A1.1 TABLE OF CONTENTS - INSTALLATION SECTION Installation - VANTAGE® 500 Deutz F3L912 (Code 10995) Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A1.2 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A1.3 Location/Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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A1.2 A1.2 INSTALLATION TECHNICAL SPECIFICATIONS - Vantage 500® DEUTZ (K2271-1) INPUT - DIESEL ENGINE Make /Model Description Speed (RPM) Displacement Starting Capacities System Deutz 3 cylinder High Idle 1900 173 cu. in 12VDC battery Fuel F3L 912 44HP (33 kw) (2.83L) & Starter (25 US gal Diesel Engine @ 1800 RPM Full Load 1800 94.6L) Code 10995 Bore x Stroke Oil: 9.5 QTS. 3.94” x 4.72” 9.0L (100mm x 120mm) RATED OUTPUT @ 104°F(40°C) - WELDER Duty Cycle Welding Output Volts at Rated Amps 100% 5
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A1.3 A1.3 INSTALLATION Read this entire installation section before you LOCATION / VENTILATION start installation. The welder should be located to provide an unrestrict- ed flow of clean, cool air to the cooling air inlets and to avoid restricting the cooling air outlets. Also, locate the SAFETY PRECAUTIONS welder so that the engine exhaust fumes are properly vented to an outside area. WARNING Do not attempt to use this equipment until you CAUTION have thoroughly read all operating and mainte-
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A1.4 A1.4 INSTALLATION LIFTING TOWING The Vantage® 500 lift bale should be used to lift the The recommended trailer for use with this equipment 1 machine. The Vantage® 500 is shipped with the lift for road, in-plant and yard towing by a vehicle is bale retracted. Before attempting to lift the Vantage® Lincoln’s K2636-1. If the user adapts a non-Lincoln 500, secure the lift bale in a raised position. Secure the trailer, he must assume responsibility that the method lift bale as follows: of att
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A1.5 A1.5 INSTALLATION ENGINE COOLING SYSTEM PRE-OPERATION ENGINE SERVICE The Deutz engine is air cooled by a belt-driven axial READ the engine operating and maintenance instruc- blower. The oil cooler and engine cooling fins should tions supplied with this machine. be blown out with compressed air or steam to maintain proper cooling. (See the engine Operator’s Manual for WARNING procedures and frequency.) • Keep hands away from the engine muffler or HOT engine parts. BATTERY CONNECTION • Stop
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A1.6 A1.6 INSTALLATION IMPORTANT: To prevent ELECTRICAL DAMAGE HIGH FREQUENCY GENERATORS WHEN: FOR TIG APPLICATIONS a) Installing new batteries The K799 Hi-Freq Unit (obsolete) and the K930-1 or-2 b) Using a booster TIG Module are suitable for use with the Vantage® 500. The Vantage 500 is equipped with the required Use correct polarity — Negative Ground. R.F. bypass circuitry for the connection of high fre- The Vantage® 500 is shipped with the negative battery quency generating equipment. The
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A1.7 A1.7 INSTALLATION WELDING OUTPUT CABLES With the engine off, route the electrode and work In general, if the machine is to be grounded, it should cables through the strain relief bracket provided on the be connected with a #8 or larger copper wire to a solid front of the base and connect to the terminals provided. earth ground such as a metal water pipe going into the These connections should be checked periodically and ground for at least ten feet and having no insulated tightened if neces
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A1.8 A1.8 INSTALLATION 1. Install the double-pole, double-throw switch able -10% of rated voltage, which may damage between the power company meter and the appliances or other motor-driven equipment and premises disconnect. may result in overheating of the Vantage 500 engine. Switch rating must be the same as or greater than the customer’s premises disconnect and service over cur- 3. Install a 50 amp 120/240 VAC plug (NEMA Type rent protection. 14-50) to the double-pole circuit breaker using fou
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B1.1 B1.1 TABLE OF CONTENTS - OPERATION SECTION Operation - VANTAGE® 500 Deutz F3L912 (Code 10995) Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B1.2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B1.2 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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B1.2 B1.2 OPERATION ENGINE EXHAUST can kill. OPERATING INSTRUCTIONS • Use in open, well ventilated areas or Read and understand this entire section before oper- vent exhaust outside ating your Vantage® 500. • Do not stack anything near the engine. SAFETY INSTRUCTIONS MOVING PARTS can injure. • Do not operate with doors open or WARNING guards off. Do not attempt to use this equipment until you • Stop engine before servicing. have thoroughly read all operating and mainte- • Keep away from moving
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B1.3 B1.3 OPERATION FOR AUXILIARY POWER RECOMMENDED APPLICATIONS • 12,000 watts of 120/240 VAC, 60Hz auxiliary power. WELDER • Power for tools, 120/240 VAC lights, electric pumps The Vantage® 500 provides excellent constant current and for standby emergency power. DC welding output for stick (SMAW) and TIG welding. • Drive a 5 HP motor (provided it is started under no The Vantage® 500 also provides excellent constant load). voltage DC welding output for MIG (GMAW) and Innershield (FCAW) weld
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B1.4 B1.4 OPERATION CONTROLS AND SETTINGS All welder and engine controls are located on the case front panel. Refer to Figure B.1 and the explanations that follow. Figure B1.1 Case Front Panel Controls 5 6 7 8 4 9 3 10 11 12 14 13 19 20 1 2 18 15 16 17 21 3. HOUR METER ENGINE CONTROLS (Items 1 through 9) The hour meter displays the total time that the engine 1. RUN STOP SWITCH has been running. This meter is a useful indicator for Toggling the switch to the RUN position ene
