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LIGHTNING
BATTERY POWERED HIGH SPEED BURNISHER
Operating Instructions (ENG)
Bedienungsanleitung (GER)
MODEL: L20
10027100
L20T
10027110
Read these instructions before operating the machine.
Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen
86038450 - AV 10/20/08
PRV NO. 98753
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MACHINE DATA LOG MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ Copyright 1995 Windsor Industries, Printed in USA YOUR DEALER Name: __________________________________________________________________________________________________
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TABLE OF CONTENTS Machine Data Log................................................2 GROUP PARTS LIST Table of Contents.................................................3 Chassis/Drive Assembly Group. ..........................5-1 HOW TO USE THIS MANUAL Deck Lift Mechanism............................................5-3 Electrical Controls Group .....................................5-5 How to use this Manual........................................1-1 Handle Assembly ....................
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HOW TO USE THIS MANUAL This manual contains the following sections: The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts - HOW TO USE THIS MANUAL lists include a number of columns of information: - SAFETY - OPERATIONS - REF – column refers to the reference - MAINTENANCE number on the parts illustration. - PARTS LIST - PART NO. – column lists the part number for the part. The HOW TO USE THIS MANUAL section will tell - PRV NO. - refe
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IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments. If the machine is not working properly, has been dropped, damaged, left outdoors, o
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HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. ! CAUTION CAUTION - Hazards or unsafe practices which could res
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COMPONENTS/CONTROLS 13 12 1. Hour Meter. Records machine use time. 2. Battery Condition Light. Indicates the charge condition of batteries. 3. Main Power Switch. Turns On and Off the machine. 4. Pad Pressure Meter. “Green Area” indicates correct pad pressure range. 5. Burnishing Head Switch. Raises and lowers burnishing head. 6. 3 Amp Circuit Breaker. Thermal circuit breaker protects lift mechanism. Press to reset.
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MACHINE OPERATION PRE-RUN MACHINE INSPECTION FILTER BAG 1. Disconnect the battery charger. (See battery The filter bag is accessed under the cover. charging procedure). 2. Close the cover. DUST CONTROL SKIRT 3. To raise the deck: Turn on the main power Replace skirt (86007290 – PRV NO. 730017) when switch and press the burnishing head switch. worn, torn, or damaged in any way that allows dust 4. Turn or install a new burnishing pad as needed. to escape. NOTE: Pad lock has left hand
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BATTERY INFORMATION CHARGE BATTERIES IN A WELL-VENTILATED AREA WITH DECK DOWN AND COVER OPEN. 1. Use a 36 volt, 20 amp maximum output, D.C. charger that turns itself off, when batteries are fully charged. The charger must have a connector that matches the machine battery connection. 2. Read the instructions and warnings provided by the battery charger manufacturer. 3. Set the charger in a well-ventilated area on a level surface. Make sure cords will easily reach outlets on
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MAINTENANCE WEEKLY MAINTENANCE SHUNT ADJUSTMENT (Cont.) 1. Use a hydrometer to check the condition of each Check the amp range when nuisance tripping of the battery cell. circuit breaker indicates that the shunt may be out of 2. Check battery cable clamps. Ensure clamps are adjustment. tight on battery terminals. 3. Clean tops of batteries with a wet cloth and a solution of water and baking soda. Wipe battery tops dry after cleaning. 4. Check pad lock for looseness or damag
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LUBRICATION & SERVICE SCHEDULE The following symbols found throughout the manual indicate items requiring lubrication: APPLY GREASE USE SPRAY LUBRICANT USE ANTI-SEIZE WHEN ANTI- REPAIRING SEIZE PERMANENT (RED) THREAD LOCK TIGHT AXLE GREASING: NOTES: 1-2 STROKES OF MOBILTEMP©78 OR COMPATIBLE CLAY-BASED OR CALCIUM- BASED GREASE. CAUTION: Do not use pressure washers to clean sealed gear boxes or bearings. I
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MACHINE TROUBLESHOOTING PROBLEM CAUSE SOLUTION Clean battery cable clamps of any corrosion and No power to machine Poor Cable Connection tighten. Test voltage at points G to B should be from 34 to 38 VDC. With the main power switch turned on, test voltage at points D to B should be from 34 to 38 VDC. If there is Faulty Main Power Switch no voltage remove leads and check switch for continuity. Replace if necessary Pad motor won’t run Circuit breaker has tripped Reset circuit break
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TROUBLESHOOTING. PROBLEM CAUSE SOLUTION Squeeze the control lever and test the voltage at U (wire #27 & 28). When the output voltage varies with the Drive controls cont. Faulty motor. control lever but the motor does not respond and all the tests above have been done, replace the motor. With main power on, test voltage at terminal 30 (X) on Relay should be 34 to 38 VDC. With switch on, check Loose Connection. voltage to wire side of resistor (Y). Should be 34 to 38 VDC. Machine wil
