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DL Owner’s Manual
BILLY GOAT DL TRUCK LOADER VACUUM
Owner's Manual
DL1800V and DL2500S
Accessories
INTAKE EXHAUST TRAILER
HOSE REPLACEMENT KIT EXHAUST HOSE KIT TRAILER DL
Heavy duty spring axle trailer
Standard on DL units. [12"(305mm) [8"(203mm) x 5' (1.5m)] flexible
designed for towing your DL.
x 10' (3.0m)] [10”(254mm) X hose increases ex
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DL Owner’s Manual ABOUT THIS MANUAL ® THANK YOU for purchasing a BILLY GOAT DL Vacuum. Your new machine has been carefully designed and manufactured to provide years of reliable and productive service. This manual provides complete operating and maintenance instructions that will help to maintain your machine in top running order. Read this manual carefully before assembling, operating, or servicing your equipment.
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DL Owner’s Manual SERIAL PLATE DATA Record the model number, serial number, date of purchase, and where purchased. Purchase Date: Purchased From: Specifications DL1800V DL2500S Engine: HP 18 (13.4kW) 25 (18.6kW) Engine: Model 35644-70235-E1 EH720-DS0510 Engine: Type VANGUARD SUBARU Engine: Fuel Capacity 6 gal. (22.7 L) REMOTE TANK 6 gal.. (22.7 L) REMOTE TANK Engin
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DL Owner’s Manual GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown below are used throughout this manual. You should become familiar with them before assembling, operating, or servicing this equipment. This symbol indicates important information that will prevent injury to yourself or others. This symbol indicates ear protection is recommended when operating this equipment. This symbol indicates eye protection is recommended when operating this equipment.
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DL Owner’s Manual DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended. DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least two minutes before refueling. DO NOT store gasoline near an open flame. DO NOT remove gas cap while engine is running. DO NOT start or operate engine if strong odor of gasoline is present. DO NOT start or operate engine if gasoline is spilled
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DL Owner’s Manual SOUND SOUND LEVEL 93 dB(a) at Operator Position Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 6/18/07 under the conditions listed below. Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on the unit for the sound power level for your model. General Conditions:
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DL Owner’s Manual INSTRUCTION LABELS ® The labels shown below were installed on your BILLY GOAT DL Vacuum. If any labels are damaged or missing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The correct position for each label may be determined by referring to the Figure and Item numbers shown. DANGER KEEP HANDS EAR EYE BREATHING
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DL Owner’s Manual PACKING CHECKLIST Your Billy Goat is shipped from the factory in one carton and is completely assembled except for the exhaust elbow, nozzle, handle loop for nozzle, hose booms, hose bands, hose coupler, hose clamps and related hardware. READ all safety instructions before assembling unit. TAKE CAUTION when removing the unit from the box. PUT OIL IN ENGINE BEFORE STARTING PARTS BAG & LITERATURE ASSY Warranty card P/N- 400972, Owner’s Manual P/N-791
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DL Owner’s Manual ASSEMBLY 1. SECURELY ATTACH unit to the bed of a truck or to a trailer, so that the exhaust discharges into an enclosed container. NOTE: This unit must be securely mounted to the bed of a truck or to a trailer before operating. 2. ATTACH hose to housing intake, using hose clamp (item 22) making sure to place the safety switch under the clamp. Then place the clamp (item 22) over around the end of the hose to be attached to housing. Slide the hose onto the housing in
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DL Owner’s Manual Typical on sides MOUNTING: Main unit both GENERAL: Unit must be securely mounted to a trailer, truck bed, Fig. 1 or other similar surface before use. Do not use this unit in a freestanding position. Unit is not stable until it has been secured in place. Secure unit by bolting through the base of the unit and through the mounting surface using 3/8" dia. bolts, with washers and locking Mount with these holes nuts (see fig. 1) on both sides MOUNTI
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DL Owner’s Manual VACUUMING OPERATION EXHAUST DIRECTION & DISTANCE: Exhaust direction and distance are controlled by the rotation of the exhaust elbow. Typically debris is aimed to discharge to the rear of the container. The direction of discharge is adjusted by turning the crank on the exhaust elbow clamp and rotating the elbow to the desired direction. NOTE: Elbow is heavy. Use caution when adjusting. Never stand directly under the elbow while adjusting direction of exhaust.
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DL Owner’s Manual MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals: Maintenance Operation Every use Every 5 hours (daily) Every 10 Hours Every 25 Hours Inspect for loose, worn or damaged parts. Check engine oil and air filter Clean hose Engine (See Engine Manual) Inspect battery for damage or leak Keep engine free of debris Check battery terminal for corrosion Check for excessive vibration
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DL Owner’s Manual Troubleshooting Problem Possible Cause Solution Abnorm al vibration. Loose or out of balance im peller or Check im peller and replace if necessary. loose engine Check engine. W ill not vacuum or has poor · Nozzle buried in debris. Clogged · W ithdraw nozzle from debris pile. vacuum perform ance hose or exhaust. Excessive quantity of Unclog hose or exhaust (see pg. 11) debris. Allow air to feed debris. Engine will not start. (Starter Battery is low or dead. Ba
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DL Owner’s Manual PARTS DRAWING DL Part No 791098 Form No F070207A 14
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DL Owner’s Manual PARTS LIST DL25 DL18 DL25 DL18 ITEM ITEM DESCRIPTION QTY QTY DESCRIPTION PART QTY PART QTY PART PART NO. NO. NO. NO. NO. NO. 51 SCREWCAP 5/16-18 x 2 8041032 1 8041032 5 1 LABEL WARNING EXPLOSIVE FUEL 468572 1 468572 1 52 SCREWCAP 3/8-16 X 2 8041054 4 - - 2 53 BUTTON HEAD 5/16-18 X 3/4 791078 10 791078 10 3 LABEL OPEI WARNING 400424 3 400424 3 54 CARRIAGE BOLT 5/16x18x1 8024040 6 8024040 6 4 WASHER TWISTED LOCK 7/16" 850132 3 850132 3
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DL Owner’s Manual MAINTENANCE RECORD Date Service Performed Part No 791098 Form No F070207A 16
