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Before serial number Z34N-2101 and Z34-1735:
Incorrect operation can result from use of this manual on machines that have not been updated
according to Genie Campaign Bulletin 070001. Death or Serious Injury can result.
This manual only applies to machines that have been updated according to Genie Campaign
Bulletin 070001. Contact Genie Industries for information on this bulletin.
After serial number Z34N-2100 and Z-34-1734:
Genie Campaign Bulletin 070001 does not apply to these machines.
Sec
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Operator's Manual Second Edition • Ninth Printing Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries. Contents Page Safety ....................................................................
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Second Edition • Ninth Printing Operator's Manual Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. Know and understand the safety rules before going on to the next section. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use. 4 Insp
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Operator's Manual Second Edition � Ninth Printing SAFETY RULES Electrocution Hazards Tip-over Hazards This machine is not electrically insulated and will Occupants and equipment shall not exceed the not provide protection from contact with or maximum platform capacity. proximity to electrical current. Maximum platform capacity 500 lbs 227 kg Maximum occupants 2 Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the followi
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Second Edition � Ninth Printing Operator's Manual SAFETY RULES Do not alter or disable the limit switches. Do not drive the machine on a slope that exceeds the maximum uphill, downhill or side slope rating of Do not drive over 0.6 mph / 1 km/h with the primary the machine. Slope rating applies to machines in boom raised or extended or the secondary boom the stowed position. raised. Maximum slope rating, stowed position, Do not use the platform controls to free a platform that is caught, snagged
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Operator's Manual Second Edition � Ninth Printing SAFETY RULES Do not place or attach overhanging loads to any Fall Hazards part of this machine. Occupants must wear a safety belt or harness and comply with applicable governmental regulations. Attach lanyard to the anchor provided in the platform. Do not sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times. Do not place ladders or scaffolds in the platform or against any part of this machine
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Second Edition � Ninth Printing Operator's Manual SAFETY RULES Do not lower the boom unless the area below is Collision Hazards clear of personnel and obstructions. Be aware of limited sight distance and blind spots when driving or operating. Be aware of boom position when rotating the turntable. The machine must be on a level surface or secured before releasing the brakes. Limit travel speed according to the condition of the Do not drive the machine with the brakes released. ground surface, con
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Operator's Manual Second Edition � Ninth Printing SAFETY RULES Component Damage Hazard Decal Legend Do not use the machine as a ground for welding. Genie product decals use symbols, color coding and signal words to identify the following: Damaged Machine Hazards Do not use a damaged or malfunctioning machine. Safety alert symbol—used to alert personnel to potential personal Conduct a thorough pre-operation inspection of the injury hazards. Obey all safety machine and test all functions before ea
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Second Edition � Ninth Printing Operator's Manual SAFETY RULES Battery Safety Component Damage Hazards Do not use any battery charger greater than 48V to Burn Hazards charge the batteries. Batteries contain acid. Always wear protective Both battery packs must be charged together. clothing and eyewear when working with batteries. Disconnect the battery pack plug before removing the battery pack. Electrocution Hazards Connect the battery charger to a grounded, AC 3-wire electrical outlet only. Ins
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Operator's Manual Second Edition � Ninth Printing Controls Platform Control Panel 1 Drive enable switch 10 Proportional control handle for drive function and thumb rocker for steer function 2 Drive enable indicator light 11 Boom function speed controller 3 Auxiliary power switch 12 Jib boom up/down switch 4 Platform level switch 13 Low battery indicator light 5 Horn button 14 Secondary boom up/down switch 6 Primary boom extend/retract switch 15 Primary boom up/down switch 7 Red Emergency Stop bu
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Second Edition � Ninth Printing Operator's Manual CONTROLS Ground Control Panel 1 Turntable rotate switch 8 Red Emergency Stop button 2 Platform rotate switch 9 10A breaker for electrical circuits 3 Platform level switch 10 Remote brake release 4 Primary boom extend/retract switch 11 Not used 5 Auxiliary power switch 12 Jib boom up/down switch 6 Hour meter 13 Primary boom up/down switch 7 Key switch for platform/off/ground selection 14 Function enable switch 15 Secondary boom up/down switch Part
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Operator's Manual Second Edition � Ninth Printing Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. The inspection is designed to discover if anything Do Not Operate Unless: is apparently wrong with a machine before the operator performs the function tests. You learn and practice the principles of safe
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Second Edition � Ninth Printing Operator's Manual PRE-OPERATION INSPECTION Pre-operation Inspection Check entire machine for: ! Be sure that the operator's, safety and responsibilities manuals are complete, legible ! Crack in welds or structural components and in the storage container located on the ! Dents or damage to machine platform. ! Be sure that all decals are legible and in place. ! Be sure that all structural and other critical See Decals section. components are present and all associat
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Operator's Manual Second Edition � Ninth Printing Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily Observe and Obey: checks allow the inspector to identify changes in oil level that might indicate the presence of Only routine maintenance items specified in hydraulic system problems. this manual shall be performed by the operator. 1 Be sure that the bo
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Second Edition � Ninth Printing Operator's Manual MAINTENANCE Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person Proper battery condition is essential to good trained and qualified to perform maintenance on this engine performance and operational safety. machine according to the procedures found in the Improper fluid levels or damaged cables and service manual for this machine. connections can result in engine com
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Operator's Manual Second Edition � Ninth Printing Function Tests Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If Do Not Operate Unless: malfunctions are discovered, the machine must be tagged and removed from service. Repairs to the You learn and practice the principles of safe machine may only be m
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Second Edition � Ninth Printing Operator's Manual FUNCTION TESTS Test the Boom Functions Test Auxiliary Controls 6 Do not hold the function enable switch to either 11 Turn the key switch to ground control. side. Attempt to activate each boom and 12 Simultaneously hold the auxiliary power switch platform function toggle switch. on and activate each boom function toggle Result: All boom and platform functions should switch. not operate. Note: To conserve battery power, test each 7 Hold the functio
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Operator's Manual Second Edition � Ninth Printing FUNCTION TESTS Test Machine Functions Test Drive and Braking 18 Move the lift/drive select switch to the lift 25 Move the lift/drive select switch to the drive position (if equipped). position (if equipped). 19 Press down the foot switch. 26 Press down the foot switch. 20 Activate each machine function toggle switch. 27 Slowly move the drive control handle in the direction indicated by the blue arrow on the Result: All boom/platform functions sho
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Second Edition � Ninth Printing Operator's Manual FUNCTION TESTS Test Limited Drive Speed If the drive speed with the primary boom raised or extended or the secondary boom raised exceeds 29 Move the lift/drive select switch to the lift 1 foot / 30 cm per second, immediately tag and position (if equipped). remove the machine from service. 30 Press down the foot switch. Test the Drive Enable System 31 Raise the primary boom 1 foot / 30 cm. 44 Move the lift/drive select switch to the lift 32 Move t
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Operator's Manual Second Edition � Ninth Printing FUNCTION TESTS Test the Lift/Drive Select Function Test Auxiliary Controls (CE models) 60 Move the lift/drive select switch to the Machines with lift/drive select switch: appropriate position (if equipped). 61 Press down the foot switch. 50 Move the lift/drive select switch to the lift position. 62 Simultaneously hold the auxiliary power switch on and activate each function control handle or 51 Press down the foot switch. toggle switch. 52 Move t
