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I Illllu us st tr r a ar rt ts s M Ma an nu ua all
I Illustr Illllu us st tr ra at te ed d P Pa a ar r rt ts ts s M Ma Ma an n nu ua ua alll
Model Number:
P/N 31496
Rev 000
TBC-230
Date 6-12-08
GRASS TRIMMER
th
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4 Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212
www.tanakapowerequipment.com custsvc@nikko-tanaka-usa.com
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PARTS INFORMATION TBC-230 CYLINDER, PISTON, CRANKSHAFT • FIGURE 1 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 1-1 15701570900 CAP,SPARK PLUG,ASSEMBLY 1 1-2 0181166021 PLUG,SPARK 1 1-6 0010713091 CYLINDER SET 1 Includes gasket 1-7 99461050184 BOLT,HEX,5X18,S 2 1-9 0170631A200 GASKET,CYLINDER 1 1-11 04100601210 RING,PISTON 1 1-12 0300007090 SET,PISTON 1 Includes piston rings & circlips 1-13 03901620200 CIRCLIP,PISTON PIN 2 1-14 03706500200 PIN,PISTON 1 1-16 0460713081 CRANKSHAFT 1 ~B063250 1-16 04
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PARTS INFORMATION TBC-230 CRANKCASE, FLYWHEEL, PULLEY • FIGURE 2 ITEM PART NUMBER DESCRIPTION COMMENTS QTY V Shims are "as needed" to obtain correct 2-19 33000200210 SHIM,12.2X19X.10 2-19 33000200220 SHIM,12.2X19X.15 V side clearance 2-19 33000200230 SHIM,12.2X19X.20 V 2-19 33000200240 SHIM,12.2X19X.30 V 1 2-22 7980304520 PULLEY,STARTER ~A293600 2-31 0720712090 CRANKCASE ASSY 1 Includes bearings, seals and gasket 1 Includes bearings, seals and gasket A293601~ 2-31 0720712092 CRANKCASE ASSY 2-3
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PARTS INFORMATION TBC-230 FUEL SYSTEM • FIGURE 3 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 3-40 4030631A20 GASKET,INLET MANIFOLD 1 3-41 4040099F90 SET,CARB INSULATOR 1 3-42 4020602K21 GASKET,CARBURETOR 1 3-47 99464050224 BOLT,HEX,5X22,WS 2 3-55 99414050601 SCREW,5X60 2 3-56 99201050011 WASHER,5 2 5600712020 CAP, SWIVEL 1 3-58 3-59 2230700090 SHIELD,TUBE 1 3-60 68000731201 CLIP 6.3 1 3-61 6750404280 FILTER,FUEL 1 3-62 5910712021 TANK,FUEL 1 Before S/N ~D003100 3-62 5910717F20 TANK,FUEL,EVAPO 1 Af
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PARTS INFORMATION TBC-230 CLUTCH, MUFFLER & ENGINE COVER • FIGURE 4 Units after S/N B205033 (built in spark plug cover) www.tanakapowerequipment.com custsvc@nikko-tanaka-usa.com Page 4
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PARTS INFORMATION TBC-230 CLUTCH, MUFFLER & ENGINE COVER • FIGURE 4 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 4-1 7380716220 PROTECTOR,MUFFLER 1 With built in spark plug cover 4-2 3800641020 SCREW,COVER 1 4-3 99201040061 WASHER,4 1 4-4 99073045124 SCREW,TAPPING,4.5X12 1 4-5 99051050503 BOLT,HEX,5X50 2 4-6 99201050061 WASHER,5 2 4-7 7040713990 MUFFLER SET 1 4-8 99210040062 WASHER,SPRING 4 1 4-16 7370700020 GASKET,MUFFLER 1 4-17 1330654020 SHIELD,HEAT 1 4-24 99463040154 BOLT,HEX,4X15,PS 4 4-30 2
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PARTS INFORMATION TBC-230 RECOIL STARTER • FIGURE 5 24 748744 9 1 Consider ordering the 748744, S-Start Kit if you are replacing the starter assy. It decreases the pull- effort by 60%. They are dependable and easy to install. ITEM PART NUMBER DESCRIPTION QTY COMMENTS 5-0 7620304590 STARTER ASS'Y 1 7560712000 Optional S-Start Kit 5-1 7720304580 BODY,STARTER 1 5-2 7740304520 PULLEY,STARTER 1 5-3 7790304520 SPRING,RECOIL 1 5-4 7770304520 ARM,SWING 1 5-5 8390304520 SCREW,SET 1 5-6 7710304520 STAY
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PARTS INFORMATION TBC-230 AIR CLEANER • FIGURE 6 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 6-0 4100714290 CLEANER,ASS'Y 1 6-1 4520007090 SET,CLEANER COVER 1 6-2 4210007020 ELEMENT,CLEANER 1 6-3 3800637C200 BOLT,CLEANER COVER 1 6-4 4230007081 BODY,CLEANER 1 6-6 5280714320 PLATE,CHOKE 1 6-7 99204080030 WASHER,8 1 6-8 6573252A20 COLLAR 8 1 www.tanakapowerequipment.com custsvc@nikko-tanaka-usa.com Page 7
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PARTS INFORMATION TBC-230 CARBURETOR • FIGURE 7 0 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 7-0 4550713990 CARBURETOR SET 1 Includes gasket 7-2 5752515380 BODY,PUMP 1 7-3 4422515180 PUMP,PRIMING 1 7-4 4762515120 COVER,DIAPHRAGM 1 7-5 44725108200 BULB,PRIMING 1 7-6 ~ ~ ~ DIAPHRAGM,METERING 1 7-7 ~ ~ ~ GASKET,DIAPHRAGM 1 ~ Contained in Carb Repair Kit #650.25140.900 7-8 ~ ~ ~ DIAPHRAGM,PUMP 1 (Not available individually) 7-9 ~ ~ ~ GASKET,PUMP 1 7-10 5992000W38 JET,MAIN #38 1 7-11 55025100200 O
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PARTS INFORMATION TBC-230 FAN CASE • FIGURE 8 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 8-1 2890706080 SHAFT,CLUTCH 1 8-3 99350012002 RING,STOP,C-12 EX 1 8-5 5990712021 CUSHION,ANTI-VIBE 1 8-6 99051050163 BOLT,HEX,5X16 1 8-8 99461050254 BOLT,HEX HOLE,5X25S 1 8-11 1120712480 CASE,FAN,(ORANGE) 1 8-15 3600099620 PIPE HOLDER,TPE 1 8-26 99201050061 WASHER,5 1 8-27 3243735020 WASHER,GEAR CASE 1 8-28 3610099020 FITTING,METAL 1 www.tanakapowerequipment.com custsvc@nikko-tanaka-usa.com Page 9
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PARTS INFORMATION TBC-230 DRIVE SHAFT, HANDLE • FIGURE 9 1 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 9-1 3433836020 SHAFT,DRIVE 1 9-2 3413836081 PIPE,DRIVE SHAFT 1 9-3 3473836090 BUSHING 5 9-4 99101050041 NUT,5 3 9-5 5003845120 HANDLE,FRONT 1 9-7 99416050302 SCREW,5x30,WS 3 9-9 8853845191 WIRE,THROTTLE ASSY 1 Includes swivel cap 9-25 8703845190 LEVER,THROTTLE ASSY 1 9-41 8803845120 LEVER,THROTTLE 1 9-42 8323845120 SPRING,RETURN 1 9-43 1623845120 SWITCH,STOP 1 9-44 9253845120 DECAL,STOP SWITCH
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PARTS INFORMATION TBC-230 GEAR CASE & SAFETY GUARD • FIGURE 10 From S/N A314251 ~ B138800 Prior to S/N A314250 and After S/N B138801 www.tanakapowerequipment.com custsvc@nikko-tanaka-usa.com Page 11
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PARTS INFORMATION TBC-230 GEAR CASE & SAFETY GUARD • FIGURE 10 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 10-0 4413782090 SAFETY GUARD KIT 1 10-1 3003845190 CASE,GEAR ASSY 1 10-2 99461050254 BOLT,HEX HOLE,5X25S 1 10-4 99351024002 RING,STOP,C-24,IN 1 10-5 99350009002 RING,STOP,C9 1 10-6 99961609002 BEARING,BALL,#609Z 1 10-9 3003836021 CASE,GEAR 1 10-11 99416050121 SCREW,5X12/PS 2 10-12 3163815020 BOLT,FITTING,M8 1 10-13 99961626000 BEARING,BALL,#626 1 10-15 3043845120 SHAFT,GEAR 1 10-16 999616000
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PARTS INFORMATION TBC-230 CUTTING HEAD & TOOLS • FIGURE 11 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 11-0 746451 HEAD,SEMI-AUTO,5" 1 11-2 3563383E20 ADAPTER,746451,8x1.25 LHF 1 11-3 7863383020 BODY,CUTTING 1 11-4 3153383020 NUT,SPECIAL 1 11-5 7933383020 SPRING,REEL 1 11-6 7873383020 REEL 1 11-7 7893383020 CAP,BODY 1 11-8 7883383020 EYELET 2 11-30 81320000200 WRENCH,HEX,4 1 11-31 8292000080 SPANNER,COMBI,13X19 1 www.tanakapowerequipment.com custsvc@nikko-tanaka-usa.com Page 13
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PARTS INFORMATION TBC-230 DECALS • FIGURE 12 4 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 12-1 9060713420 DECAL,TBC-230 1 12-3 9290713720 DECAL,TBC-230 1 12-4 92337400200 DECAL,LEVEL 1 12-10 9193782020 DECAL,CAUTION A 1 12-18 9233728620 DECAL,LEVEL 1 12-26 9233738F20 DECAL,LEVEL 1 www.tanakapowerequipment.com custsvc@nikko-tanaka-usa.com Page 14
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748503 PARTS INFORMATION BLADE KIT 18 WARNING! Read the owners manual and follow all warnings and safety instructions. Failure to do so can result in serious injury to the operator and/or bystanders. Never attempt to mount a steel blade to a machine that is not specifically de- signed for that purpose. Never at- tempt to mount a steel blade with- out using all components of the blade attachment kit, including shoulder strap and barrier safety bar. ITEM PART NUMBER DESCRIPTION QTY COMMENTS 4 3113
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TECHNICAL SERVICE BULLETIN NUMBER PI 3126 Date: December 2004 Model & Serial: TBC-230 / TBC-230B A211451 and later Reason: We have received field reports that some units may not idle properly or may not be adjustable to an acceptable idle RPM. In this situation the likely cause of this is the length of the throttle cable. A longer throttle cable, which allows for more idle speed adjustment is listed
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S ･START KIT Order Number A --- TBC2501/D, TPH2501, TPS-2501, TPE2501 748733 B --- TBC230/230B/230D 748744 C --- TBC290/290D/340/340D 748732
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S-Start Parts Information REF. PART Q'TY DESCRIPTION NUMBER NUMBER C AB 756-07075-00 S･START KIT (TBC2501) 1 756-07120-00 S･START KIT (TBC230) 1 756-07027-00 S･START KIT (TBC290) 1 000 762-07075-90 RECOIL STARTER BODY ASS'Y 1 000 762-07085-90 RECOIL STARTER BODY ASS'Y 1 000 762-07027-90 RECOIL STARTER BODY ASS'Y 1 001 785-07085-20 STARTER HANDLE 1 1 1 002 772-07085-80 RECOIL STARTER BODY COMP, 1 1 1 003 783-07085-20 RECOIL ROPE 1 1 1 004 780-07085-20 RECOIL SPRING 1 1 1 005 786-07085-20 SPRING P
