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Energy Division
http://energy.tycoelectronics.com
Installation and Operating Manual
Switchboard Integra 1540, 1000, 0640, 0440
0340 & 0240 Digital Metering Systems
Tyco Electronics UK Limited
Crompton Instruments
Freebournes Road, Witham, Essex, CM8 3AH, UK
Tel: +44 1376 509 509
Fax: +44 1376 509 511
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Crompton Switchboard Integra Multifunctional metering for Three-phase Electrical Systems Models 1540, 1000, 0640, 0440, 0340, 0240 Operating Instructions Important safety information is contained in the seperate installation leaflet. Installers must familarise themselves with this information before installation Crompton Instruments Freebournes Road Witham Essex CM8 3AH England Tel: +44 (0) 1376 509 509 Fax: +44 (0) 1376 509 511 E-Mail: crompton.info@tycoelectronics.com Integra 1540, 1000, 0640
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Contents Page 1 Introduction 5 1.1 Unit Characteristics 6 1.1.1 0240 6 1.1.2 0340 6 1.1.3 0440 and 0640 6 1.1.4 1000 7 1.1.5 1540 8 1.2 Maximum Power 9 1.3 Secondary Voltage 9 1.4 Demand Calculation 9 1.5 RS485 Serial Option 10 1.6 Pulse Output Option 10 1.7 Analogue Output Option 10 2 Display Screens 11 2.1 Layout 11 2.2 Start Up Screens 11 2.3 System Screen 12 2.4 System %THD Screen 13 2.5 Line to Neutral Voltages 13 2.6 Line to Neutral Voltage %THD 13 2.7 Line to Line Voltages 14 2.8 Line to
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Contents Page 2.15 Demand 17 2.16 Maximum Demand 17 2.17 Over Range 17 2.18 kWh and kVArh Display Range 18 2.19 Error Messages 18 3 Setting up 18 3.1 Introduction 18 3.2 Number Entry Procedure 19 3.3 Access 21 3.3.1 Access with No Password Protection 21 3.3.2 Access with Password Protection 21 3.4 Changing the Password 23 3.5 Full Scale Current 24 3.6 Potential Transformer Primary Voltage 24 3.7 Potential Transformer Secondary Value 26 3.8 Demand Integration Time 27 3.9 Resets 28 3.10 Pulsed Out
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Contents Page 3.15.8 Reading Bottom - A1rb or A2rb 43 3.15.9 Output Top – A1ot or A2ot 43 3.15.10 Output Bottom – A1ob or A2ob 43 4 Specification 44 4.1 Display Only Versions 44 4.1.1 Input 44 4.1.2 Auxiliary Power Supply 44 4.1.3 EMC Standards 44 4.1.4 Safety 45 4.1.5 Insulation 45 4.1.6 Environmental 45 4.1.7 Enclosure 45 4.2 Display/Transducer Combined Versions 45 4.2.1 Inputs 45 4.2.2 Auxiliary Power Supply 46 4.2.3 Measuring Ranges 47 4.2.4 Accuracy 47 4.2.5 Reference conditions of influenc
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Contents Page 4.3.6 Nominal range of use of influence 51 quantities for measurands 4.3.7 Functional ranges 51 4.3.8 Screen 51 4.3.9 Standards 51 4.3.10 Safety 52 4.3.11 Insulation 52 4.3.12 Environmental 52 4.3.13 Enclosure 52 4.3.14 Serial Communications Option 52 4.3.15 Active Energy Pulsed Output Option 53 4.3.16 Integra 1540 Only 53 5 Basis of measurement and calculations 54 6 Serial Communications 56 6.1 RS485 Port - Modbus or JC N2 56 6.2 Modbus® Implementation 56 6.3 RS485 Implementation
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1 Introduction This manual provides operating instructions for the Crompton Switchboard Integra series of Digital Metering Systems. Some versions of the Integra incorporate the metering transducer that provides the interface for the measurement of power supply parameters such as voltage, current, power, frequency etc. In other versions, the display and transducer are separate, interconnected units. The display allows the user to set up metering transducer parameters and to monitor the measurem
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1.1 Unit Characteristics 1.1.1 0240 The 0240 will display the following parameters: • System voltage (average of all phases) • System frequency (Hz) • Voltage line to neutral for each phase (4-wire systems only) • Voltage line to line for each phase (calculated in 4-wire) The 0240 has Set-up screens for potential transformer primary and secondary voltages. Default display 1.1.2 0340 The 0340 will display the following parameters: • System voltage (average of all phases) • System current (averag
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1.1.4 1000 The 1000 will display the following parameters: • System voltage (average of all phases) • System current (average of all phases) • System frequency (Hz) • Voltage line to neutral for each phase (4-wire systems only) • Voltage line to line for each phase (calculated in 4-wire) • Current in each line 1 • Neutral current Default display • Power Factor • Active Power (kW) • Reactive Power (kVAr) • Apparent Power (kVA) 2 • Active Energy (kWh) 2 • Reactive Energy (kVArh) 2 • Total Syste
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1.1.5 1540 The1540 is available either as a display unit operating in conjunction with a 15xx measurement transducer or as a self-contained unit incorporating a transducer. The unit can measure and display the following: • System voltage (average of all phases) • System current (average of all phases) • System frequency (Hz) • Voltage line to neutral for each phase (4-wire systems only) Default display • Voltage line to line for each phase (calculated in 4-wire) • Current in each line. 1 • Neut
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1.2 Maximum Power Products covered in this manual are limited to a maximum power of 360 MW. During set-up, primary voltage and current setting are checked and the unit will not accept entries that breach the 360 MW limit. This is covered in more detail in the sections that show primary voltage and current set-up. The Maximum Power restriction of 360 MW refer to 120% of nominal current and 120% of nominal voltage, i.e. 250 MW nominal system power. 1.3 Secondary Voltage 0240 0340 0440 0640 1000 15
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1.5 RS485 Serial Option 0240 0340 0440 0640 1000 1540 Option This option is available on two-part (separate transducer and display) units and on 1000 and self-contained 1540 units. This option uses an RS485 serial port with Modbus or JC NII protocol to provide a means of remotely monitoring and controlling the Integra unit. Both protocols are supplied in the same unit. Communications automatically configure according to the protocol that is recognized when the master sends a message. Where the
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2 Display Screens 2.1 Layout The screen is used in two main modes: display of measured values and parameter setup. In display mode, three measured values can be shown, one on each row. For each row, the LED indicators show the parameter being measured and the units. The >> button moves between display screens. Voltage display In Set up mode, the top row shows an abbreviation of the parameter name, the middle row shows the parameter value being set and the bottom row is used for confirmation of
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The second screen indicates the firmware installed in the display unit. This example states that the version is 0.008. The version on a particular unit will differ in line with ongoing development and improvements. After a short delay, the default Display screen will appear. Use the >> (Next) key to move from one screen to the next in the sequence. The sequence depends on the supply configuration (single phase 2 or 3 wire, 3 phase 3 or 4 wire). 2.3 System Screen 0240 0340 0440 0640 1000 1540 The
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2.4 System %THD Screen 0240 0340 0440 0640 1000 1540 Average % Total Harmonic Distortion for System Voltages. Average % Total Harmonic Distortion for System Currents. Key >> moves to next screen. 2.5 Line to Neutral Voltages 0240 0340 0440 0640 1000 1540 Three phase, four wire systems only. Voltage Line 1 to Neutral (Volts). Voltage Line 2 to Neutral (Volts). Voltage Line 3 to Neutral (Volts). Key >> moves to next screen. 2.6 Line to Neutral Voltage %THD 0240 0340 0440 0640 1000 1540 Three-phase
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2.7 Line to Line Voltages 0240 0340 0440 0640 1000 1540 Voltage Line 1 to Line 2 (Volts). Voltage Line 2 to Line 3 (Volts). Voltage Line 3 to Line 1 (Volts). Key >> moves to next screen. 2.8 Line to Line Voltages %THD 0240 0340 0440 0640 1000 1540 Three-phase, three wire systems only. Line 1 to Line 2 Voltage %THD. Line 2 to Line 3 Voltage %THD. Line 3 to Line 1 Voltage %THD. Key >> moves to next screen. 2.9 Line Currents 0240 0340 0440 0640 1000 1540 Line 1 Current (Amps). Line 2 Current (Am
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2.10 Line Currents %THD 0240 0340 0440 0640 1000 1540 Line 1 Current %THD. Line 2 Current %THD. Line 3 Current %THD. Key >> moves to next screen. 2.11 Neutral Current, Frequency and Power Factor 0240 0340 0440 0640 1000 1540 Neutral Current (Amps). (4-wire and single phase 3 wire system only). Frequency (Hz). Power Factor (0 to 1, on 1000 and combined 1540; sign (-) prefix, on 1540 two part: prefix C indicates Capacitive load and L = Inductive). Key >> moves to next screen. 2.12 Power 0240 0340
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2.13 Active Energy (kWh) 0240 0340 0440 0640 1000 1540 This is the energy that has been consumed since the unit was last reset (see Section 3.9 Resets). Active Energy (kWh) 7 digit reading i.e. 0001243. Key >> moves to next screen. 2.14 Reactive Energy (kVArh) 0240 0340 0440 0640 1000 1540 This is the reactive energy that has been consumed since the unit was last reset (see Section 3.9 Resets). The reading shows the energy (kVArh) in the reactive component of the supply. Reactive Energy (kVArh)
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2.15 Demand 0240 0340 0440 0640 1000 1540 This screen displays the present demand, i.e. the maximum power and the maximum current demanded during the defined integration window period. See Section 3.8 Demand Integration Time. System Total Active Power Demand (kWD) System Total Current Demand (AD) Key >> moves to the next screen. 2.16 Maximum Demand 0240 0340 0440 0640 1000 1540 This screen displays the maximum power and the maximum current that has been demanded since the unit was last reset (se
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2.18 kWh and kVArh Display Range 0240 0340 0440 0640 1000 1540 The kWh and kVArh display range is limited to 9999999. If the unit is allowed to increment beyond this value the count will either wrap back to zero (if the 1560/1580 transducer is set to 7 digit mode) or continue to be updated in the 1560/1580 transducer but the display will change to seven bars. The value will continue to be available via the Modbus output. 2.19 Error Messages The display repeatedly requests new values from the mea
