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RuggedSwitch ™ M2200
MIL-STD 9-Port Modular Managed
Gigabit Ethernet Switch
Installation Guide
www.RuggedCom.com
RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4
Tel: 905-856-5288 I Fax: 905-856-1995 I Toll Free: 1-888-264-0006
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Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction
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Table of Contents 1 Table of Figures ...................................................................................................................... 4 2 Table of Tables........................................................................................................................ 4 3 Product Overview .................................................................................................................... 5 3.1 Functional Overview & Feature Highlights..............
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1 Table of Figures Figure 1: Ethernet panel LED description........................................................................................ 7 Figure 2: 1000BaseX LC connector ................................................................................................ 8 Figure 3: M2000 Series LED Display Panel .................................................................................... 9 Figure 4: M2200 Panel Mounting Diagram..........................................
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3 Product Overview 3.1 Functional Overview & Feature Highlights The RuggedSwitch M2200 is a MIL-STD hardened, fully managed, modular Gigabit Ethernet switch specifically designed to operate reliably in harsh environments. The M2200’s superior ruggedized hardware design coupled with the embedded Rugged Operating System (ROS™) provides improved system reliability, and advanced cyber security and networking features making it ideal for creating secure mission critical real-time control ap
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• Fully integrated, dual-redundant (optional) power supplies • Universal high-voltage range: 88-300VDC or 85-264VAC • Popular low voltage DC ranges: 12, 24 or 48 VDC • Terminal blocks for reliable maintenance free connections • CSA/UL 60950 safety approved to +85°C Simple Plug and Play Operation • Automatic learning of up to 8192 MAC addresses • Auto-negotiation on all 10/100/1000BaseTX ports • Auto-MDI/MDIX (crossover) on all 10/100BaseTX ports • LED indicators for link, activity
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3.2 Ethernet Panel Description Each Ethernet module is equipped with two LEDs that indicate link/activity status information. The LED will be solid for ports with link, and will blink for activity. The diagram in Figure 1 highlights the port and the associated link/activity LED. Figure 1: Ethernet panel LED description 7 © 2008 RuggedCom Inc. All rights reserved Rev105
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3.2.1 Fiber Optical Transceiver Orientation and Connection Depending on the order code of the product, the M2000 series products can be equipped with different types of fiber optic ports. The Transmit (TX) and Receive (RX) connections of each port must be properly connected and matched for proper link and operation. Modules populated on the top row of the device typically have locking mechanisms or tabs towards the top of the unit. Modules located on the bottom row of the device have lo
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3.3 Display Panel Description The M2000 series products are equipped with a versatile display panel, shown in Figure 3, which is designed to provide quick status information for each port, as well as the entire device to allow for simple diagnostics and troubleshooting. It features: • RS232 console port for ‘out of band’ console access and configuration • Power supply and Alarm status indicators • Convenient port status indicators conveying Link-Activity, Duplex, or Speed via push- but
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The port-based LEDs can be cycled between three display modes: Status, Duplex, and Speed. Pushing the mode button causes the display mode to be cycled. Mode Colour Description Green (Solid) Link Status Green (Blinking) Activity Off No link Green (Solid) Full-Duplex operation Duplex Orange (Solid) Half-Duplex operation Off No link Green (Blinking) 1000Mb/s Green (Solid) 100Mb/s Speed Orange (Solid) 10Mb/s Off No link Table 2: LED Display Description 10 © 2008 RuggedCom Inc.
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4 Installation 4.1 Panel Mounting The M2000 series products can be ordered with Panel mount chassis. This option involves the use of the panel adapters to be mounted on each side of the chassis enclosure. See Figure 4 for a Panel mount diagram. Figure 4: M2200 Panel Mounting Diagram 11 © 2008 RuggedCom Inc. All rights reserved Rev105
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4.2 Power Supply Wiring and Grounding Philips Screw Terminal with Cover Philips Screw Terminal without Cover Safety Cover Chassis Ground Surge / Chassis Terminal Safety Cover Screws Connection Ground Jumper Figure 5: M2000 Series Philips Screw Terminal Block The M2000 Family supports dual redundant power supplies – “Power Supply 1 (PS1)” and “Power Supply 2 (PS2)”. The connections for PS1, PS2 and the fail-safe relay are located on the terminal block as shown in Figure 5. The M2000 Fa
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Terminal # Description Usage PS1 Live / + is connected to the positive (+) terminal if the 1 PS1 Live / + power source is DC or to the (Live) terminal if the power source is AC. PS1 Surge Ground is connected to the Chassis Ground via a jumper on the terminal block. Surge Ground is used as the 2 PS1 Surge Ground ground conductor for all surge and transient suppression circuitry. NOTE: Surge Ground must be disconnected from Chassis Ground during HIPOT (dielectric strength) testing. PS1
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4.2.1 AC Power Supply Wiring Examples Figure 6: AC Power supply wiring examples NOTES: 1. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed within 3m of unit. 2. Equipment must be installed according to the applicable country wiring codes. 3. When equipped with two HI voltage power supplies, independent AC sources can be used to power the product for greater redundancy. 14 © 2008 RuggedCom Inc. All rights reserved Rev105
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4.2.2 DC Power Supply Wiring Examples Figure 7: DC Power supply wiring examples NOTES: 1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed within 3m of unit. 2. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies. 3. For dual DC power supplies, Separate circuit breakers must be installed and separately identified. 4. Equipment must be installed according to the applicable country wiring codes. 15 © 2008 Rugge
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4.2.3 Dual Power Supplies – DC and AC Inputs Figure 8: DC And AC power supply wiring examples NOTES: 1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed within 3m of unit. 2. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed within 3m of unit. 3. A circuit breaker is not required for 48 or 24VDC rated power supplies. 4. Separate circuit breakers must be installed and separately identified. 5. Equipm
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4.3 Dielectric Strength (HIPOT) Testing For dielectric strength (HIPOT) testing in the field, users must remove the metal jumper located on terminal 2, 4, and 6 of the power supply terminal block. This metal jumper connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during HIPOT testing. Figure 9 shows the proper HIPOT test connections and should be followed to avoid damage to the device. Figu
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4.4 Failsafe Alarm Relay Wiring and Specifications The “Failsafe” output relay is provided to signal critical error conditions that may occur on the M2000 series products. The contacts are energized upon power up of the unit and remain energized until a critical error occurs. The proper relay connections are shown in Figure 10. One common application for this output is to signal an alarm if a power failure or removal of control power occurs. Figure 10: Failsafe Alarm Relay Wiring
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4.5 Console Port Wiring A RS232 console port for configuration and management of the device is located on the LED display module shown in Figure 11. This port is intended to be a temporary connection during initial configuration or troubleshooting and allows for direct access to the serial-based management console. The connection is made using the DB9-Female to RJ45 console cable included in the device packaging shown in Figure 12. Console connection settings are: 57600 baud, no parit
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4.6 Twisted-Pair Data Ports 4.6.1 Micro-D Twisted-Pair Data Ports The M2100 may have several 10/100/1000BaseTX ports that allow connection to standard CAT-5 UTP cable with Micro-D connectors. Figure 13 shows the Micro-D port pin configuration. Pin Signal Pin Signal 1TP1+ (B+) 1TX+ 2 TP3+ (D+) 2 No Connection 3 No Connection 3 No Connection 4 TP2+ (C+) 4 No Connection 5TP0+ (A+) 5RX+ 6 TP1- (B-) 6TX- 7 TP3- (D-) 7 No Connection 8 TP2- (C-) 8 No Connection 9 TP0- (A-) 9RX-
