Summary of the content on the page No. 1
J
J2-Super Series MR-J2S- A Servo Amplifier Instruction Manual
General-Purpose AC Servo
J2-Super Series
General-Purpose Interface
MODEL
MR-J2S- A
SERVO AMPLIFIER
INSTRUCTION MANUAL
MR-J2S-A GIJUTU SIRYOU
MODEL
MODEL
1CW501
CODE
HEAD OFFICE : TOKYO BLDG MARUNOUCHI TOKYO 100-8310
J
This Instruction Manual uses recycled paper.
SH (NA) 030006-J (0712) MEE Printed in Japan Specifications subject to change without notice.
Summary of the content on the page No. 2
Safety Instructions (Always read these instructions before using the equipment.) Do not attempt to install, operate, maintain or inspect the servo amplifier and servo motor until you have read through this Instruction Manual, Installation guide, Servo motor Instruction Manual and appended documents carefully and can use the equipment correctly. Do not use the servo amplifier and servo motor until you have a full knowledge of the equipment, safety information and instructions. In this Instructi
Summary of the content on the page No. 3
1. To prevent electric shock, note the following: WARNING Before wiring or inspection, turn off the power and wait for 15 minutes or more until the charge lamp turns off. Then, confirm that the voltage between P and N is safe with a voltage tester and others. Otherwise, an electric shock may occur. In addition, always confirm from the front of the servo amplifier, whether the charge lamp is off or not. Connect the servo amplifier and servo motor to ground. Any person who is involved in wiring a
Summary of the content on the page No. 4
4. Additional instructions The following instructions should also be fully noted. Incorrect handling may cause a fault, injury, electric shock, etc. (1) Transportation and installation CAUTION Transport the products correctly according to their masses. Stacking in excess of the specified number of products is not allowed. Do not carry the servo motor by the cables, shaft or encoder. Do not hold the front cover to transport the servo amplifier. The servo amplifier may drop. Install the servo amp
Summary of the content on the page No. 5
CAUTION Do not install or operate the servo amplifier and servo motor which has been damaged or has any parts missing. Provide adequate protection to prevent screws and other conductive matter, oil and other combustible matter from entering the servo amplifier and servo motor. Do not drop or strike servo amplifier or servo motor. Isolate from all impact loads. Securely attach the servo motor to the machine. If attach insecurely, the servo motor may come off during operation. The servo motor wit
Summary of the content on the page No. 6
(3) Test run adjustment CAUTION Before operation, check the parameter settings. Improper settings may cause some machines to perform unexpected operation. The parameter settings must not be changed excessively. Operation will be insatiable. (4) Usage CAUTION Provide an external emergency stop circuit to ensure that operation can be stopped and power switched off immediately. Any person who is involved in disassembly and repair should be fully competent to do the work. Before resetting an alarm
Summary of the content on the page No. 7
(6) Maintenance, inspection and parts replacement CAUTION With age, the electrolytic capacitor of the servo amplifier will deteriorate. To prevent a secondary accident due to a fault, it is recommended to replace the electrolytic capacitor every 10 years when used in general environment. Please consult our sales representative. (7) General instruction To illustrate details, the equipment in the diagrams of this Specifications and Instruction Manual may have been drawn without covers and safety
Summary of the content on the page No. 8
COMPLIANCE WITH EC DIRECTIVES 1. WHAT ARE EC DIRECTIVES? The EC directives were issued to standardize the regulations of the EU countries and ensure smooth distribution of safety-guaranteed products. In the EU countries, the machinery directive (effective in January, 1995), EMC directive (effective in January, 1996) and low voltage directive (effective in January, 1997) of the EC directives require that products to be sold should meet their fundamental safety requirements and carry the CE marks
Summary of the content on the page No. 9
(3) Environment Operate the servo amplifier at or above the contamination level 2 set forth in IEC60664-1. For this purpose, install the servo amplifier in a control box which is protected against water, oil, carbon, dust, dirt, etc. (IP54). (4) Power supply (a) Operate the servo amplifier 7kW or less to meet the requirements of the overvoltage category II set forth in IEC60664-1. For this purpose, a reinforced insulating transformer conforming to the IEC or EN standard should be used in the pow
Summary of the content on the page No. 10
(7) Auxiliary equipment and options (a) The no-fuse breaker and magnetic contactor used should be the EN or IEC standard-compliant products of the models described in section 13.2.2. (b) The sizes of the cables described in section 13.2.1 meet the following requirements. To meet the other requirements, follow Table 5 and Appendix C in EN60204-1. Ambient temperature: 40 (104) [ ( )] Sheath: PVC (polyvinyl chloride) Installed on wall surface or open table tray (c) Use the EMC filter for noise redu
Summary of the content on the page No. 11
CONFORMANCE WITH UL/C-UL STANDARD (1) Servo amplifiers and servo motors used Use the servo amplifiers and servo motors which comply with the standard model. Servo amplifier :MR-J2S-10A to MR-J2S-22KA MR-J2S-10A1 to MR-J2S-40A1 Servo motor :HC-KFS HC-MFS HC-SFS HC-RFS HC-UFS HA-LFS HC-LFS (2) Installation 3 Install a cooling fan of 100CFM (2.8m /min) air flow 4 in (10.16 cm) above the servo amplifier or provide cooling of at least equivalent capability. (3) Short circuit rating This
Summary of the content on the page No. 12
(7) About wiring protection For installation in United States, branch circuit protection must be provided, in accordance with the National Electrical Code and any applicable local codes. For installation in Canada, branch circuit protection must be provided, in accordance with the Canada Electrical Code and any applicable provincial codes. <> This Instruction Manual and the MELSERVO Servo Motor Instruction Manual are required if you use the General-Purpose AC servo MR-J2S-A fo
Summary of the content on the page No. 13
MEMO A - 12
Summary of the content on the page No. 14
CONTENTS 1. FUNCTIONS AND CONFIGURATION 1- 1 to 1-24 1.1 Introduction.............................................................................................................................................. 1- 1 1.2 Function block diagram .......................................................................................................................... 1- 2 1.3 Servo amplifier standard specifications ....................................................................................
Summary of the content on the page No. 15
3.8.3 I/O terminals .................................................................................................................................... 3-54 3.9 Servo motor with electromagnetic brake ............................................................................................. 3-56 3.10 Grounding ............................................................................................................................................. 3-60 3.11 Servo amplifier terminal block (T
Summary of the content on the page No. 16
6.8.4 Motor-less operation........................................................................................................................ 6-16 7. GENERAL GAIN ADJUSTMENT 7- 1 to 7-12 7.1 Different adjustment methods ............................................................................................................... 7- 1 7.1.1 Adjustment on a single servo amplifier.......................................................................................... 7- 1 7.1.2 Adjustment u
Summary of the content on the page No. 17
12. CHARACTERISTICS 12- 1 to 12- 8 12.1 Overload protection characteristics...................................................................................................12- 1 12.2 Power supply equipment capacity and generated loss ....................................................................12- 2 12.3 Dynamic brake characteristics...........................................................................................................12- 5 12.3.1 Dynamic brake operation.............
Summary of the content on the page No. 18
14.8 Retry operation....................................................................................................................................14- 9 14.9 Initialization........................................................................................................................................14-10 14.10 Communication procedure example ...............................................................................................14-10 14.11 Command and data No. list...........
Summary of the content on the page No. 19
Optional Servo Motor Instruction Manual CONTENTS The rough table of contents of the optional MELSERVO Servo Motor Instruction Manual is introduced here for your reference. Note that the contents of the Servo Motor Instruction Manual are not included in the Servo Amplifier Instruction Manual. 1. INTRODUCTION 2. INSTALLATION 3. CONNECTORS USED FOR SERVO MOTOR WIRING 4. INSPECTION 5. SPECIFICATIONS 6. CHARACTERISTICS 7. OUTLINE DIMENSION DRAWINGS 8. CALCULATION METHODS FOR DESIGNING 6
Summary of the content on the page No. 20
1. FUNCTIONS AND CONFIGURATION 1. FUNCTIONS AND CONFIGURATION 1.1 Introduction The Mitsubishi MELSERVO-J2-Super series general-purpose AC servo is based on the MELSERVO-J2 series and has further higher performance and higher functions. It has position control, speed control and torque control modes. Further, it can perform operation with the control modes changed, e.g. position/speed control, speed/torque control and torque/position control. Hence, it is applicable to a wide range of fields, not
