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General-Purpose AC Servo
J2M Series
General-Purpose Interface Compatible
MODEL
MR-J2M-P8A
MR-J2M- DU
MR-J2M-BU
SERVO AMPLIFIER
INSTRUCTION MANUAL
E
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Safety Instructions (Always read these instructions before using the equipment.) Do not attempt to install, operate, maintain or inspect the units until you have read through this Instruction Manual, Installation Guide, Servo Motor Instruction Manual and appended documents carefully and can use the equipment properly. Do not use the units until you have a full knowledge of the equipment, safety information and instructions. In this Instruction Manual, the safety instruction levels are classifi
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1. To prevent electric shock, note the following: WARNING Before wiring or inspection, switch power off and wait for more than 15 minutes. Then, confirm the voltage is safe with voltage tester. Otherwise, you may get an electric shock. Connect the base unit and servo motor to ground. Any person who is involved in wiring and inspection should be fully competent to do the work. Do not attempt to wire for each unit and the servo motor until they are installed. Otherwise, you can obtain the electri
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4. Additional instructions The following instructions should also be fully noted. Incorrect handling may cause a fault, injury, electric shock, etc. (1) Transportation and installation CAUTION Transport the products correctly according to their weights. Stacking in excess of the specified number of products is not allowed. Do not carry the servo motor by the cables, shaft or encoder. Do not hold the front cover to transport each unit. Each unit may drop. Install the each unit in a load-bearing
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(2) Wiring CAUTION Wire the equipment correctly and securely. Otherwise, the servo motor may misoperate. Do not install a power capacitor, surge absorber or radio noise filter (FR-BIF option) between the servo motor and drive unit. Connect the output terminals (U, V, W) correctly. Otherwise, the servo motor will operate improperly. Connect the servo motor power terminal (U, V, W) to the servo motor power input terminal (U, V, W) directly. Do not let a magnetic contactor, etc. intervene. drive
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(4) Usage CAUTION Provide an forced stop circuit to ensure that operation can be stopped and power switched off immediately. Any person who is involved in disassembly and repair should be fully competent to do the work. Before resetting an alarm, make sure that the run signal of the servo amplifier is off to prevent an accident. A sudden restart is made if an alarm is reset with the run signal on. Do not modify the equipment. Use a noise filter, etc. to minimize the influence of electromagnetic
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(6) Maintenance, inspection and parts replacement CAUTION With age, the electrolytic capacitor of the drive unit will deteriorate. To prevent a secondary accident due to a fault, it is recommended to replace the electrolytic capacitor every 10 years when used in general environment. Please consult our sales representative. (7) General instruction To illustrate details, the equipment in the diagrams of this Instruction Manual may have been drawn without covers and safety guards. When the equipme
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COMPLIANCE WITH EC DIRECTIVES 1. WHAT ARE EC DIRECTIVES? The EC directives were issued to standardize the regulations of the EU countries and ensure smooth distribution of safety-guaranteed products. In the EU countries, the machinery directive (effective in January, 1995), EMC directive (effective in January, 1996) and low voltage directive (effective in January, 1997) of the EC directives require that products to be sold should meet their fundamental safety requirements and carry the CE marks
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(3) Environment Operate MELSERVO-J2M at or above the contamination level 2 set forth in IEC60664-1 For this purpose, install MELSERVO-J2M in a control box which is protected against water, oil, carbon, dust, dirt, etc. (IP54). (4) Power supply (a) Operate MELSERVO-J2M to meet the requirements of the overvoltage category II set forth in IEC60664-1 For this purpose, a reinforced insulating transformer conforming to the IEC or EN standard should be used in the power input section. (b) When supplyin
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CONFORMANCE WITH UL/C-UL STANDARD The MELSERVO-J2M complies with UL508C. (1) Unit and servo motors used Use the each units and servo motors which comply with the standard model. Interface unit :MR-J2M-P8A Drive unit :MR-J2M- DU Base unit :MR-J2M-BU Servo motor :HC-KFS HC-MFS HC-UFS (2) Installation 3 Install a fan of 100CFM (2.8m /min) air flow 4 [in] (10.16 [cm]) above the servo amplifier or provide cooling of at least equivalent capability. (3) Short circuit rating MELSERVO-J2M conforms
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<> This Instruction Manual and the MELSERVO Servo Motor Instruction Manual are required if you use MELSERVO-J2M for the first time. Always purchase them and use the MELSERVO-J2M safely. Also read the manual of the servo system controller. Relevant manuals Manual name Manual No. MELSERVO-J2M Series To Use the AC Servo Safely IB(NA)0300027 (Packed with the MR-J2M-P8A, MR-J2M- DU and MR-J2M-BU ) MELSERVO Servo Motor Instruction Manual SH(NA)3181 EMC Installation Guidelines IB(N
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CONTENTS 1. FUNCTIONS AND CONFIGURATION 1- 1 to 1-10 1.1 Overview................................................................................................................................................... 1- 1 1.2 Function block diagram .......................................................................................................................... 1- 2 1.3 Unit standard specifications...............................................................................................
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3.7 Servo motor with electromagnetic brake .............................................................................................3-43 3.8 Grounding................................................................................................................................................3-46 3.9 Instructions for the 3M connector.........................................................................................................3-47 4. OPERATION AND DISPLAY 4- 1 to 4-18 4.1 Display
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6.2.2 Auto tuning mode operation............................................................................................................ 6- 4 6.2.3 Adjustment procedure by auto tuning............................................................................................ 6- 5 6.2.4 Response level setting in auto tuning mode .................................................................................. 6- 6 6.3 Manual mode 1 (simple manual adjustment)..................................
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12.1.1 Regenerative brake options .........................................................................................................12- 1 12.1.2 Cables and connectors..................................................................................................................12- 8 12.1.3 Junction terminal block (MR-TB50)..........................................................................................12-17 12.1.4 Junction terminal block (MR-TB20)...............................
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14. ABSOLUTE POSITION DETECTION SYSTEM 14- 1 to 14-12 14.1 Outline..................................................................................................................................................14- 1 14.1.1 Features.........................................................................................................................................14- 1 14.1.2 Restrictions.........................................................................................................
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Optional Servo Motor Instruction Manual CONTENTS The rough table of contents of the optional MELSERVO Servo Motor Instruction Manual is introduced here for your reference. Note that the contents of the Servo Motor Instruction Manual are not included in this Instruction Manual. 1. INTRODUCTION 2. INSTALLATION 3. CONNECTORS USED FOR SERVO MOTOR WIRING 4. INSPECTION 5. SPECIFICATIONS 6. CHARACTERISTICS 7. OUTLINE DIMENSION DRAWINGS 8. CALCULATION METHODS FOR DESIGNING 6
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1. FUNCTIONS AND CONFIGURATION 1. FUNCTIONS AND CONFIGURATION 1.1 Overview The Mitsubishi general-purpose AC servo MELSERVO-J2M series is an AC servo which has realized wiring-saving, energy-saving and space-saving in addition to the high performance and high functions of the MELSERVO-J2-Super series. The MELSERVO-J2M series consists of an interface unit (abbreviated to the IFU) to be connected with a positioning unit, drive units (abbreviated to the DRU) for driving and controlling servo motors
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1. FUNCTIONS AND CONFIGURATION 1.2 Function block diagram Base unit Interface unit Input signal CNP1B Stroke end Control circuit Forced stop L11 Power power suppy L21 I/O signals supply for slots 1 to 4, FR-BAL CNP3 3-phase e.g. servo-on NFB MC 200 to Pulse train position command I/O signals 230VAC Pulse train position command L1 for slots 5 to 8, (Note) L2 e.g. servo-on 1-phase L3 200 to Personal computer 230VAC RS-232C or CNP1A other servo amplifier Regenerative brake option RS-422 P D/A
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1. FUNCTIONS AND CONFIGURATION 1.3 Unit standard specifications (1) Base unit Model MR-J2M-BU4 MR-J2M-BU6 MR-J2M-BU8 Number of slots 4 slots 6 slots 8 slots (Note) Voltage/frequency 3-phase 200 to 230VAC or 1-phase 200 to 230VAC, 50/60Hz Control Permissible voltage fluctuation 1-phase 170 to 253VAC circuit Permissible frequency fluctuation Within 5% power Inrush current 20A (5ms) supply Voltage/frequency 3-phase 200 to 230VAC or 1-phase 200 to 230VAC, 50/60Hz Permissible voltage fluctuation 3-ph
