Sony HCD-XGR60 user manual

User manual for the device Sony HCD-XGR60

Device: Sony HCD-XGR60
Category: Stereo System
Manufacturer: Sony
Size: 5.45 MB
Added : 6/14/2014
Number of pages: 74
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Abstracts of contents
Summary of the content on the page No. 1

HCD-XGR6/XGR60
SERVICE MANUAL US Model
HCD-XGR6
Ver 1.0 2002.02
E Model
HCD-XGR60
• HCD-XGR6/XGR60 are the Amplifier,
CD player, tape deck and tuner in LBT-
XGR6/XGR60.
PHOTO :HCD-XGR60
Model Name Using Similar Mechanism NEW
CD CD Mechanism Type CDM37B-30BD60C
Section Base Unit Name BU-30BD60C
Optical Pick-up Name A-MAX.3
TAPE
Model Name Using Similar Mechanism NEW
Section
SPECIFICATIONS
Inputs
AUDIO POWER SPECIFICATIONS
DJ MIX RETURN*:
(LBT-XGR6 USA models only)
(phono jacks) sensitivity 250 m

Summary of the content on the page No. 2

HCD-XGR6/XGR60 MD (VIDEO) OUT: General (phono jacks) voltage 250 mV Power requirements impedance 1 kilohms North American models: 120 V AC, 60 Hz FRONT SPEAKER: accepts impedance of 6 to Mexican model: 120 V AC, 60 Hz 16 ohms Other models: 120 V, 220 V or 230 – 240 V AC, 50/60 Hz * North American and Mexican models only Adjustable with voltage selector Power consumption CD player section U.S.A. models: System Compact disc and digital LBT-XGR6 240 watts audio system Other models: Laser Semiconduc

Summary of the content on the page No. 3

HCD-XGR6/XGR60 SAFETY CHECK-OUT NOTES ON HANDLING THE OPTICAL PICK-UP After correcting the original service problem, perform the BLOCK OR BASE UNIT following safety checks before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, The laser diode in the optical pick-up block may suffer electrostatic and all other exposed metal parts for AC leakage. Check leakage as break-down because of the potential difference generated by the des

Summary of the content on the page No. 4

HCD-XGR6/XGR60 TABLE OF CONTENTS 1. GENERAL ·········································································· 5 6-14.SCHEMATIC DIAGRAM – CD-L,CD-R,HEADPHONE,FRONT INPUT, 2. DISASSEMBY ··································································· 7 D-SW SECTION – ··················································· 35 6-15.PRINTED WIRING BOARD 3. TEST MODE ···································································· 15 – PANEL VR SECTION – ································

Summary of the content on the page No. 5

HCD-XGR6/XGR60 SECTION 1 This section is extracted from GENERAL instruction manual. Main unit ALPHABETICAL ORDER A – D E – G H – R A EJECTZ/Z B EJECT wh (13) EDIT ea (15) H SPEED DUB ql (14) AMS./> wa (9, 10) EFFECT 5 (17) MIC LEVEL ef (20) CD SYNC ql (14, 15) ENTER 5 (8, 15, 17, 19) MIX GUITAR/KARAOKE (20, wl 21) Direct equalizer qh ej (17) FM MODE 8 (12) MIX MIC jack ed (20) GUITAR/ROCK/JAZZ/DANCE/ FUNCTION qd (7, 9, 10, 14, 20, GAME 22, 26) P FILE 5 (17) SALSA/REGGAE/TANGO/ GAME qf (22) PH

Summary of the content on the page No. 6

HCD-XGR6/XGR60 This section is extracted from instruction manual. BUTTON DESCRIPTIONS @/1 1 S – X c/CLOCK SET qs SLEEP 0 (18) h/H qj eh SPECTRUM ANALYZER 4 (20) x qj eh SUPER WOOFER ek (16) .m /M> qj eh SUPER WOOFER MODE ek (16) X qk SURROUND ek (18) z REC qk TIMER SELECT qa (16, 19) HX ws TUNER/BAND 9 (11, 12) x ws TUNER ENTER wf (11) m /M ws TUNER MEMORY wf (11) R/r/T/t (cursor) wk TUNING MODE 8 (11, 12) TUNING - /+ 9 (11, 12) VOLUME control 7 (10) X-GROOVE wg (16) Remote control ALPHABETICAL

Summary of the content on the page No. 7

HCD-XGR6/XGR60 SECTION 2 DISASSEMBLY • The equipment can be removed using the following procedure. Set Case Front panel section Tape mechanism deck PANEL FL board, TC-A board, TC-B board PANEL VR board MIC/GUITAR board, HEADPHONE board FRONT INPUT board D-SW board, CD-L board, Lid (CD) assy, CD-R board Back panel, DC fan, MAIN board CD mechanism deck (CDM37B-30BD60C) Base unit-1 (BU-30BD60C) Base unit-2 (BU-30BD60C) BD board Disc table Note : Follow the disassembly procedure in the numerical

Summary of the content on the page No. 8

HCD-XGR6/XGR60 2-2. FRONT PANEL SECTION 4 Connector (CN903) 3 Connector (CN311) 5 Connector (CN722) 7 Screw (BVTP 3 X 8) 8 Lug 2Flat type wire (CN431) 1 Flat type wire (CN371) 9 Screw (BVTP 3 X 8) 0 Lug 6 Connector (CN806) qs Screw (BVTP 3 X 8) qf Claw qg Front panel section qa Connector (B deck) qd Four screws (BVTP 3 X 8) 2-3. TAPE MECHANISM DECK 1 Flat type wire (15 core) 2 Two screws (BVTP 2.6 X 8) 3 Two screws (BVTP 2.6 X 8) 4 5 Tape mechanism deck Front panel 8

Summary of the content on the page No. 9

HCD-XGR6/XGR60 2-4. PANEL FL BOARD, TC-A BOARD, TC-B BOARD qaFour screws (BVTP 2.6 X 8) w;TC-A board qsThree screws (BVTP 2.6 X 8) 1Screw (BVTP 2.6 X 8) 2Lug qkPANEL FL board 3Bracket (TA) qhThree claws qj qdEight screws (BVTP 2.6 X 8) 6Connector (CN812) qfFour screws (BVTP 2.6 X 8) 9Flat type wire 7Connector qlTwo claws (CN601) (CN704) qgFour screws (BVTP 2.6 X 8) 0Two knobs (MIC) wsTC-B board 8Connector (CN703) 4Screw (BVTP 2.6 X 8) 5Bracket (TA) waTwo cl

Summary of the content on the page No. 10

HCD-XGR6/XGR60 2-6. MIC/GUITAR BOARD, HEADPHONE BOARD 1Connector (CN812) 2Two screws (BVTP 2.6 X 8) 3MIC bracket 4MIC/GUITAR board 5Two screws (BVTP 2.6 X 8) 6HEADPHONE bracket 7HEADPHONE board Front panel 2-7. FRONT INPUT BOARD Front panel FRONT INPUT board J804 1Four screws (BVTP 2.6 X 8) Front panel 4FRONT INPUT board 3 2Bumper (Panel) 10

Summary of the content on the page No. 11

HCD-XGR6/XGR60 2-8. D-SW BOARD, CD-L BOARD, LID (CD) ASSY, CD-R BOARD 1Screw (BVTP 2.6 X8) 5Two screws 0Spring (CD) (BVTP 2.6 X 8) 2D-SW board qfTwo screws qaLid (CD) assy 6 (BVTP 2.6 X 8) 9Sub panel (CD-L) assy 4Two screws qh (BVTP 2.6 X 8) qlSub panel (CD-R) assy 8CD-L board qgTwo screws 7Four screws (BVTP 2.6 X 8) (BVTP 2.6 X 8) qsConnector (CN703) qdKnob (CD) 3Connector (CN704) qkCD-Rboard qjFour screws (BVTP 2.6 X 8) 2-9. BACK PANEL, DC FAN, MAIN BO

Summary of the content on the page No. 12

HCD-XGR6/XGR60 2-10. CD MECHANISM DECK (CDM37B-30BD60C) 6Two screws (BVTP 3 X 8) 1Flat type wire (CN401) 4Three screws (BVTP 3 X 8) 3Four screws (BVTP 3 X 8) 7 Wire holder 8 2Connector 7 (CN411) 5Two screws (BVTP 3 X 8) 9remove two cables from wire holder. 0 Five screws (BVTP3 × 8) qa CD mechanism deck (CDM37B-30BD60) 12

Summary of the content on the page No. 13

HCD-XGR6/XGR60 2-11. BASE UNIT-1 (BU-30BD60C) 3 base unit (BU-30BD60C) 2 boss 1 BU fitting screw 2-12. BASE UNIT-2 (BU-30BD60C) 6Base unit (BU-30BD60C) 1Two floating screws (DIA.12) 2Two screws (BVTP 2.6 X 8) 3Two stoppers (BU) 4Two coil springs (insulator) 5Two coil springs (insulator) Holder (BU30) assy 13

Summary of the content on the page No. 14

HCD-XGR6/XGR60 2-13. BD BOARD BU-30BD60C 4Flat type wire (CN102) 5BD board 1Remove the two solders. 3Rivet 2Remove the two solders. 2-14. DISC TABLE Note: When the disc table is installed, adjust the positions of roller cam and mark B as shown in the figure, then set to the groove of disc table. A 3Step screw 1Screw (BVTP 3 × 8) 4Disc table 2Bracket (BU) A 14

Summary of the content on the page No. 15

HCD-XGR6/XGR60 SECTION 3 TEST MODE [MC Cold Reset] [Sled Servo Mode] (CD service mode) • The cold reset clears all data including preset data stored in the • This mode can run the CD sled motor freely. Use this mode, for RAM to initial conditions. Execute this mode when returning instance, when cleaning the pick-up. the set to the customer. Procedure: Procedure: 1. Select the function “CD”. 1. Turn the power ON or set to the DEMO mode. 2. Press three buttons c/CLOCK SET , TUNER ENTER , and 2.

Summary of the content on the page No. 16

HCD-XGR6/XGR60 2. Tape Deck Section 3. CD Section • The sequence during the aging mode is following as below. • The sequence during the aging mode is following as below. • If an error occurred, stop display that step. • If an error occurred, stop display that step. Aging mode sequence (Tape deck section): Aging mode sequence (CD section): Rewind the tape A Tray Turn “TAPE A AG-1” Shut off DISC 1 FWD the tape A chucking “TAPE A AG-2” 2 minutes TOC Read Fast forward the tape A “TAPE A AG-3” Shut o

Summary of the content on the page No. 17

HCD-XGR6/XGR60 SECTION 4 SECTION 5 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS Precaution DECK SECTION 0 dB = 0.775 V 1. Clean the following parts with a denatured alcohol-moistened Precaution swab: 1. Demagnetize the record/playback head with a head demagne- record/playback heads pinch rollers tizer. erase head rubber belts 2. Do not use a magnetized screwdriver for the adjustments. capstan idlers 3. After the adjustments, apply suitable locking compound to the 2. Demagnetize the recor

Summary of the content on the page No. 18

HCD-XGR6/XGR60 Record/Playback Head Azimuth Adjustment Adjustment Location: Playback Head (Deck A). Record/Playback/Erase Head (Deck B). DECK A DECK B Note: Perform this adjustments for both decks Procedure: 1. Mode: Playback (FWD) test tape MAIN board P-4-A100 MD (VIDEO) OUT jack (J701) (10 kHz, – 10 dB) L-CH, R-CH level meter set + – reverse forward 2. Turn the adjustment screw and check output peaks. If the peaks do not match for L-CH and R-CH, turn the adjustment screw so that outputs ma

Summary of the content on the page No. 19

HCD-XGR6/XGR60 REC Bias Adjustment DECK B REC Level Adjustment DECK B Procedure: Procedure: 1. Mode: Record 1. Mode: Record FUNCTION: VIDEO FUNCTION: VIDEO MAIN board MAIN board MD(VIDEO) IN jack (J701) MD (VIDEO) IN jack (J701) L-CH, R-CH L-CH, R-CH  315 Hz, 50 mV (– 23.8 dB) 1) 315 Hz 50 mV (– 23.8 dB)  AF OSC 2) 10 kHz blank tape  AF OSC blank tape 600 Ω CS-123 CS-123 attenuator 600 Ω attenuator set set 2. Mode: Playback 2. Mode: Playback recorded level meter portion recorded lev

Summary of the content on the page No. 20

HCD-XGR6/XGR60 Note: Clear RF signal waveform means that the shape “◊” can be CD SECTION clearly distinguished at the center of the waveform. Note : VOLT/DIV : 200mV 1. CD Block is basically designed to operate without adjustment. TIME/DIV : 500ns Therefore, check each item in order given. 2. Use LUV-P01 (4-999-032-01) unless otherwise indicated. 3. Use an oscilloscope with more than 10M impedance. level : 1.45 ± 0.3Vp-p 4. Clean the object lens by an applicator with neutral detergent wh


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