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Parts Page Reorder No. PD05•21
Effective May, 2005
Supersedes PD05•02
For Serial No. 4G1255 and Higher
Right Angle Mini-Orbital Sander
Air Tool Manual – Safety, Operation and Maintenance
SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL
Model:
58035 – 15,000 RPM
58037 – 12,000 RPM
58038 – 12,000 RPM
WARNING
Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel
as well as adjacent areas. Always operate, inspect and maintain
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➤ ➤ OPERATING INSTRUCTIONS Warning: Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection. Caution: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration. Caution: Be sure that any loose clothing, hair and all jewelry is properly restrained. • Install air fitting into inlet bushing of tool. Important: Secure inlet bushing of tool with a wrench before attempting to install
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Maintenance Instructions Important: A preventative maintenance program is recommended whenever portable power tools are used. The program should include inspection of air supply lines, air line pressure, proper lubrication and repair of tools. See Preventative Maintenance Schedule on pg 7. Refer to ANSI B186.1 for additional maintenance information. • Use only genuine Dynabrade replacement parts to insure quality. To order replacement parts, specify Model#, Serial# and RPM of your air tool. • It
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Right Angle Mini-Orbital Sander Models: 58035 – 15,000 RPM Complete Assembly 58037 – 12,000 RPM 58038 – 12,000 RPM Index Key No. Part # Description 1 54088 Pad - Mdl: 58035 33 54018 Pad - Mdl: 58037 17 N•m T 32 54031 Pad - Mdl: 58038 W 2 97175 Screw (4) 1 30 ® 3 95615 Roloc Shell 29 4 30701 Plate - Mdl: 58035, 37 27 30721 Plate - Mdl: 58038 26 5 30709 Boot Clamp A 6 30700 Boot 25 4 39 41 7 97174 Screw 34 8 30702 Balancer Shaft 24 9 30705 Bearing (2) 31 10 97172 Snap Ring 11 97173 Set Sc
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Disassembly/Assembly Instructions - Right Angle Tools Important: Manufacturer’s warranty is void if tool is disassembled before warranty expires. Please refer to parts breakdown for part identification. Motor Disassembly: 1. Shut the air supply and disconnect the sander from the air supply hose. Important: Hold the air inlet adapter securely with a wrench before removing the air fitting so as to prevent damage to the composite housing. 2. Secure the motor housing in a vise by using the 52296 Rep
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Disassembly/Assembly Instructions - Right Angle Tools 6. Check the clearance between the rotor and the bearing plate with a .001 thick feeler gauge. Clearance should be .001” to .0015” (0.03-0.04mm). If it’s necessary, readjust clearance by repeating steps 3-5 with different thickness shims. 7. Once the proper rotor/plate clearance is achieved wrench tighten the pinion. (Torque to 17N·m/150 in. lbs.) 8. Apply the 95842 Dynabrade Air Lube (10W/NR or equivalent) to the 01480 Blades and install th
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Preventative Maintenance Schedule For All Right Angle Mini-Orbital Sander This service chart is published as a guide to expectant life of component parts. The replacement levels are based on average tool usage over one year. Dynabrade Inc. considers one year usage to be 1,000 hours. Parts Common to all Models: Index Part Description Number High Wear Medium Wear Low Wear Non-Wear LEGEND # Number Required 100% 70% 30% 10% T Included in Tune-up Kit 1 See Note Pads 1 X Type of wear, no other 2 971
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Optional Accessories 96179 Motor Tune-Up Kit 52296 Repair Collar • Includes assorted parts to help • Specially designed collar for use in vise to prevent maintain and repair motor. damage to valve body of tool during disassembly/assembly. Dynabrade Angle Gear Oil • Specifically formulated to saturate wick system in right ® angle gear head. Dynaswivel • Easy to apply using Dynabrade P/N 95541 Oil Gun. • Swivels 360° at two locations which allows an Apply 3 plunges every 8 hours of operation in
