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INSTRUCTION MANUAL
10" Band Saw
(Model BS150LS)
PART NO. A03617 - 03-17-04
Copyright © 2004 Delta Machinery
To learn more about DELTA MACHINERY
ESPAÑOL: PÁGINA 25
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call 1-800-223-7278 (In Canada call 1-800-463-3582).
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SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protect- ing YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these sections. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoide
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GENERAL SAFETY RULES FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY. 1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION 12. USE THE RIGHT MACHINE. Don’t force a machine or MANUAL BEFORE OPERATING THE MACHINE. an attachment to do a job for which it was not Learning the machine’s application, limitations, and designed. Damage to the machine and/or injury may specific hazards will greatly minimize the possibility of result. accidents and injury. 13. USE RECOMMENDED ACCESSORIES. The use of 2.
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ADDITIONAL SAFETY RULES FOR BAND SAWS FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY. 1. DONOTOPERATE THIS MACHINE UNTIL it is 14. NEVER REACH UNDER THE TABLE while the assembled and installed according to the machine is running. instructions. 15. TURN THE MACHINE “OFF” to back out of an 2. OBTAIN ADVICE from your supervisor, uncompleted or jammed cut. instructor, or another qualified person if you are 16. MAKE “RELIEF” CUTS prior to cutting long curves. not familiar with the operati
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GROUNDING INSTRUCTIONS THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK. 1. All grounded, cord-connected machines: Repair or replace damaged or worn cord immediately. In the event of a malfunction or breakdown, grounding 2. Grounded, cord-connected machines intended for provides a path of least resistance for electric current to use on a supply circuit having a nominal rating less reduce the risk of electric shock. This machine is than 150 volts: equipped wi
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FUNCTIONAL DESCRIPTION FOREWORD The Delta ShopMaster Model BS150LS 10" Band Saw has a powerful 1/2 HP, ball-bearing motor for smooth performance and long life. The saw has a 7 inch depth of cut capacity. The BS150LS is supplied with a cast iron table and sturdy steel stand which provides heavy-duty support and a comfortable work height. NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LAB
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BAND SAW ASSEMBLY PARTS FORYOUROWN SAFETY, DONOTCONNECTTHEMACHINETOTHEPOWER SOURCE UNTIL THE MACHINE IS COMPLETELY ASSEMBLED AND YOU READ AND UNDERSTAND THE ENTIRE INSTRUCTION MANUAL. 2 1 3 5 4 11 6 10 7 8 9 Fig. 2 6. 3/8" Flat Washer (8) 1. Band Saw 7. M8 Lock Washer (4) 2. 5mm Hex Wrench 8. M8 Hex Nut (4) 3. 4mm Hex Wrench 9. Lamp Cord Clamp (2) 4. 3mm Hex Wrench 10. M6 Lock Washer for Lamp (2) 5. M8 x 45mm Hex Head Screw (4) 11. M6 x 20mm Socket Head Nylock Screw for Lamp (2) 1 2 A 3 4 B 5
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ASSEMBLY FORYOUROWN SAFETY, DONOTCONNECTTHEMACHINETOTHEPOWER SOURCE UNTIL THE MACHINE IS COMPLETELY ASSEMBLED AND YOU READ AND UNDERSTAND THE ENTIRE INSTRUCTION MANUAL. STAND ASSEMBLY B A 1. Assemble stand as shown in Fig. 4, using parts shown in Fig. 3. The brackets and legs are identified with L the same letter in both illustrations. Insert the M8 x 16mm carriage head screws through the legs and the E brackets then place the 3/8" flat washers on the screws and secure with the M8 hex nuts. On
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3. Place a 3/8" flat washer (H) Fig. 7 on M8 x 45mm hex head screw. Insert the screw through the hole in the band saw and and through the hole in the stand. Repeat this process for the three remaining holes. F H 4. Place a 3/8" flat washer on the screw (D) Fig. 8, followed by M8 lock washer, then thread a M8 hex nut Fig. 7 on screw and tighten securely. Repeat this process for the three remaining holes. 5. Push down on the top of the band saw, and make sure that all four stand feet are contactin
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4. Re-assemble the locking lever stud (G)Fig. 12 through the trunion slot (L) and tighten with the locking lever handle (see inset). 5. Fig. 13 shows the table locking lever disassembled L G (removed in STEP 1). Item (B) is a M10 flat washer, (G) stud, (A) Locking Lever, (E) spring, (D) shoulder screw, and (C) 4mm hex wrench. 6. Re-assemble the screw (D) Fig.13A and tighten using 4mm hex wrench privided. A Fig. 12 B G C D E D Fig. 13A Fig. 13 7. Fig. 14 shows the disassembled table tilt pinion
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9. Loosen the screw (T) Fig. 16 and align pointer (S) with "0" mark on the trunnion scale (M). Tighten securely. NOTE: Make sure table is set at 90 degrees to the blade or check the pointer alignment after adjusting the table stops (see section"ADJUSTING THE TABLE POSITIVE M STOPS"). S T Fig.16 10. Re-assemble the screw (W)Fig. 17 that was removed in STEP 2, down through hole in table. Place the M6 flat washer (Z) on the M6 x 30mm screw, then W thread the M6 wing nut (X) on the screw (W) and tig
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OPERATING CONTROLS AND ADJUSTMENTS STARTING AND STOPPING SAW The "ON/OFF" switch is located on the front side of the band saw. To turn the saw "ON", push the button (A) Fig. 21 in to the "ON" position. To turn the saw "OFF", push the button (B) Fig. 22 in to the "OFF" position. A Fig. 21 LOCKING SWITCH IN THE “OFF” POSITION IMPORTANT: When the tool is not in use, the switch C should be locked in the "OFF" position to prevent unauthorized use, using a padlock (C) Fig. 22 with a 3/16" diameter sha
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ADJUSTING BLADE TENSION A Blades of 1/8", 1/4", and 3/8" in width by 59-1/2" in B length are available for use with your band saw. NOTE: The blade tension must be adjusted to accommodate different blade widths in order to provide proper blade tracking, cutting performance, and blade life. DISCONNECT MACHINE FROM POWER SOURCE. C 1. To install the desired blade, loosen screw (E) Fig. 25 with 5mm hex wrench provided and turn the tension knob (A)Fig. 24, clockwise until the spring (B) begins to comp
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ADJUSTING UPPER BLADE G H GUIDES AND BLADE SUPPORT F E BEARING B IMPORTANT: BOTH THE UPPER AND LOWER BLADEGUIDESMUSTBE PROPERLYADJUSTED TO PREVENT THE BLADE FROM TWISTING DURING OPERATION. C DISCONNECT MACHINE FROM POWER SOURCE. C D UPPER BLADE GUARD (B) FIG. 27 IS SHOWN REMOVED FOR CLARITY. ALWAYS MAKE SURE THE UPPER BLADE GUARD IS INSTALLED AND PROPERLY ADJUSTED BEFORE OPERATING THE Fig. 27 BAND SAW. 1. Loosen the two screws (C) Fig. 27, and adjust the blade guides (D) as close as possible to
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ADJUSTING LOWER BLADE D G GUIDES AND BLADE SUPPORT E BEARING F The lower blade guides and blade support bearing A should be adjusted at the same time as the upper guides C and support bearings as follows: B DISCONNECT MACHINE FROM POWER SOURCE. A 1. Loosen two screws (A) Fig. 29, and move guides (B) as close as possible to the sides of the blade. Be careful not to pinch the blade. Tighten the two screws (A). NOTE: In Fig. 29, the table has been removed for clarity. Fig. 29 2. The front edge of t
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ADJUSTING THE TABLE H POSITIVE STOPS Positive stops are provided for the table at the 90 and 45 degree angle to the blade. To check and adjust the positive stops: DISCONNECT MACHINE FROM POWER E F SOURCE. 1. Tilt the table to the 90 degree position as shown in Fig. 32 and tighten lock handle (A). Place a square (H) on A the table and against the blade and check to see if the blade is 90 degrees to the table surface.If an Fig. 32 adjustment is necessary: 2. Tilt the table to expose the lock nut (
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CHANGING BLADES G E To change blades: A DISCONNECT MACHINE FROM POWER SOURCE. 1. Pull door latches (A) Fig. 35 and open doors (B). 2. Loosen the two screws (C) Fig. 36, and remove the blade guard (D). B 3. To release tension on the band saw blade loosen screw (E) and turning tension knob (G)Fig. 35 counterclockwise. 4. Remove table alignment screw (F) Fig. 37. A 5. Slip the blade off both wheels and guide it out through the slot in the table. Fig. 35 6. Check the new blade to make sure that the
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USING THE BAND SAW Before starting the machine, see that all adjustments are properly made and the guards are in place. Turn the upper wheel by hand to make sure that everything is correct BEFORE turning on the power. Keep the top guide within 1/8" of the work piece at all times. Do not force the material against the blade. Light pressure on the work piece will produce a smoother cut, and prevent excess friction, heating, and hardening of the blade. KEEP THE SAW BLADE SHARP. Very little forward
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Fig. 41 Fig. 41 illustrates a typical bevel cutting operation using the accessory miter gage. Fig. 42 Fig. 42 illustrates a typical resawing application using the accessory rip fence. 19
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TROUBLESHOOTING GUIDE In spite of how well a band saw is maintained, problems can occur. The following troubleshooting guide will help you solve the more common problems: Trouble: SAW WILL NOT START. Probable Cause Remedy 1. Saw not plugged in. 1. Plug in saw. 2. Fuse blown or circuit breaker tripped. 2. Replace fuse or reset circuit breaker. 3. Cord damaged. 3. Have cord replaced. Trouble: BREAKER KICKS OUT FREQUENTLY. Probable Cause Remedy 1. Extension cord too light or too long. 1. Replace w
