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ESPAÑOL: PÁGINA 15
FRANÇAISE : PAGE 29
Dovetail Fixture/Jig
Instruction
manual
1
MODEL 4112 Includes /2" Half-Blind
MODEL 4113 Dovetail Templet
MODEL 4114
1
For /4" Half-Blind
Dovetails
MODEL 4115
1
For /2" Box Joints
IMPORTANT
To learn more about Porter-Cable Please make certain that the person who is
to use this equipment carefully reads and
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understands these instructions before
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starting operations.
The Model and Serial No. plate is located
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SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to pro- tecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the left. Please read the manual and pay attention to these sections. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not
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16. AVOID UNINTENTIONAL STARTING. Do not carry a plugged-in tool with finger on switch. Be sure switch is off when plugging in. Keep hands, body and clothing clear of blades, bits, cutters, etc. when plugging in the tool. 17. OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords marked “Suitable for use with outdoor appliances – store indoors when not in use.” If an extension cord is to be used outdoors it must be marked with the suffix W-A or w following the cord
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ASSEMBLY AND ADJUSTMENT 1. Clamp Knobs (4) 2. Spacers (4) 3. 10-32 x .375 Socket Head Screws (4) 4. Templet Brackets (2) 5. Springs (4) 6. 1/4-20 Knurled Nuts (2) 7. 1/4-20 Lock Nuts (2) 8. Base 9. Top Clamp Bar (Long) 10. Front Clamp Bar (Short) 11. Templet 12. Right Edge Guide (One #1 & One #2) 13. Left Edge Guide (One #1 & One #2) 14. 1/4-20 x 1.5" Bolt (2) 15. 10-32 x .375 Pan Head Screw (2) 16. 1/4 Washer (2) 17. 1/4-20 x 1.75" Bolt (4) 18. 1/4-20 Jam Nut (6)
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LEFT END INSIDE OUTSIDE IDENTIFYING DRAWER PARTS It is recommended that scrap lumber be used when making your first dovetail cut so all adjustments and fits can be checked to insure a satisfactory joint. Once the templet and router have been set up to rout a satisfactory dovetail joint, any number of joints can be made. 1. Arrange the drawer front and side pieces as shown in Fig. 2. NOTE: Ends of front and side pieces must be cut square with the length of the pieces to produce good dovetail join
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1 /2" HALF-BLIND DOVETAILS 1 The following are required to produce /2" half-blind dovetails. #1 Edge Guide (furnished with Model 4112) 1 4113 /2" Half-Blind Dovetail Templet (furnished with Model 4112) 5 42046 /8" Templet Guide (furnished with Model 4112) Available 42237 Locknut (furnished with Model 4112) as Accessories 1 1 43705 Carbide Tipped, /2" Dovetail Bit ( /4" Shank) or 1 1 43750 Carbide Tipped, /2" Dovetail Bit ( /2" Shank) Fig. 3 PREPARING ROUTER 1. DISCONNECT ROUTER FROM POWER SOURCE
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Fig. 8 2. Place drawer front “inside up” under top clamp bar and against side of drawer which is extending above surface of Dovetail Fixture/Jig. 1 3. Place the /2" half-blind dovetail templet on top of the drawer front. Using a standard scale or ruler, adjust locknuts, 19 item 7, Fig. 1, so there is /32" from back of templet slots to edge of drawer front at both ends of templet (see Fig. 8). Tighten knurled nuts, item 6, Fig. 1, to secure templet in place. 3 4. Loosen top clamp bar and position
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Drawer Front Left Side of Drawer Fig. 10 9. Fig. 11 shows both the left and right corner of a drawer fitted together after they were both routed from the left end of the templet. Note the location of partial pins on drawer sides. 10. If for appearance reasons the partial pins are desired to be in the same location of both sides of the drawer as shown in Fig. 12, then rout the right end of the drawer front and right side of the drawer on the right end of the templet. Adjust the edge guide the sa
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1 /4" HALF-BLIND DOVETAILS 1 /4" Half-Blind Dovetails 1 The following are required to produce /4" half-blind dovetails: 889676 #3 Edge Guides (furnished with Model 4114) Available 42237 Locknut (furnished with Model 4112) 1 as 4114 /4" Half-Blind Dovetail Templet 5 Accessories 42054 /16" Templet Guide 1 43639 High Speed Steel, /4" Dovetail Bit Fig. 13 PREPARING ROUTER 1 Prepare router the same as for /2" half-blind dovetails except install 42054 templet guide, 43639 bit, and adjust depth 9 of
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1 1 /2" AND /4" HALF-BLIND RABBETED DOVETAILS Half-Blind Rabbeted Dovetails 1 1 The same accessories are required as those for /2" and /4" Half-Blind Dovetails except for the edge guides. 1 Use #2 Edge Guide for /2" Rabbeted Dovetails (furnished with Model 4112) 1 Use #4 Edge Guide for /4" Rabbeted Dovetails (furnished with Model 4114) Fig. 15 PREPARING ROUTER 1 1 Prepare router the same as that for /2" or /4" half-blind dovetails depending on size to be cut. PREPARING DRAWER FRONT 3 3 The dra
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1 /2" BOX JOINTS 1 /2" Box Joint 1 The following are required to produce /2" box joints: 889676 #3 Edge Guides (furnished with Model 4115) 5 Available 42046 /8" Templet Guide (furnished with Model 4112) as 42237 Locknut (furnished with Model 4112) 1 Accessories 4115 /2" Box Joint Templet 1 1 43318 /2" Carbide Tipped Straight Bit ( /4" Shank) or 1 1 43057 /2" Carbide Tipped Straight Bit ( /2" Shank) Fig. 18 13 NOTE: Any material up to /16" thick can be joined together with box joints. PREPARING
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ROUTING BOX JOINTS 1. Before turning on router, place it on templet and make sure bit will not hit Dovetail Fixture/Jig as it cuts into scrap material. 2. Carefully rout box joints. 3. Loosen front clamp, rotate material as shown in Fig. 21 and position up against templet and edge guide. Clamp securely in place and rout other end. Fig. 20 Fig. 21 Assemble Box Fig. 22 12
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MAINTENANCE KEEP TOOL CLEAN Periodically blow out all air passages with dry compressed air. Clean all plastic parts with a soft damp cloth. NEVER use solvents to clean plastic parts. They could possibly dissolve or otherwise damage the material. WEAR ANSI Z87.1 SAFETY GLASSES WHILE USING COMPRESSED AIR. SERVICE AND REPAIRS All quality tools will eventually require servicing or replacement of parts due to wear from normal use. These operations, including brush inspection and replacement, should O
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PORTER-CABLE LIMITED ONE YEAR WARRANTY Porter-Cable warrants its Professional Power Tools for a period of one year from the date of original purchase. We will repair or replace at our option, any part or parts of the product and accessories covered under this warranty which, after examination, proves to be defective in workmanship or material during the warranty period. For repair or replacement return the complete tool or accessory, transportation prepaid, to your nearest Porter-Cable Service C
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PORTER-CABLE • DELTA SERVICE CENTERS (CENTROS DE SERVICIO DE PORTER-CABLE • DELTA) Parts and Repair Service for Porter-Cable • Delta Machinery are Available at These Locations (Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable • Delta) ARIZONA ILLINOIS MINNESOTA Cleveland 44125 Minneapolis 55429 Tempe 85282 (Phoenix) Addison 60101 (Chicago) 8001 Sweet Valley Drive 5522 Lakeland Avenue North 2400 West Southern Avenue 400 South Rohlwing Rd. Unit #
