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Operator′s manual
K 3600 MKII
Please read the operator’s manual carefully and make sure you understand the
instructions before using the machine.
E E E En n n ng g g glllliiiis s s sh h h h
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KEY TO SYMBOLS Key to symbols WARNING! The machine can be a dangerous tool if used incorrectly or carelessly, which can cause serious or fatal injury to the operator or others. Please read the operator’s manual carefully and make sure you understand the instructions before using the machine. Always wear: • Approved protective helmet • Approved hearing protection • Protective goggles or a visor • Breathing mask This product is in accordance with applicable EC directives. Other sym
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CONTENTS Contents KEY TO SYMBOLS Key to symbols ............................................................. 2 CONTENTS Contents ...................................................................... 3 WHAT IS WHAT? What is what on the power cutter? ............................... 4 SAFETY INSTRUCTIONS Steps before using a new power cutter. ....................... 5 Personal protective equipment ..................................... 5 Machine′s safety equipment .................................
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WHAT IS WHAT? What is what on the power cutter? 1 Diamond blade 16 Drive wheel 2 Blade guard/spray guard 17 Switch lock and ON/OFF valve for the water 3 Hydraulic motor 18 Cover screws 4 Locking button for the drive wheel 19 Locking nuts for the support rollers 5 Grease nipples 20 Adjuster screws 6 Control for the guide rollers 21 Switch lock for the front handle 7 Front handle (adjustable) 22 Tool bag 8 Water adjustment control 23 Bearing grease 9 Switch 24 Combination spanner 10 Water connecto
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SAFETY INSTRUCTIONS • Breathing mask Steps before using a new power cutter. • This machine is a hydraulically operated power cutter intended for free-hand cutting. The machine should be connected to a hydraulic unit with an oil flow of 35-42 litres/min and a maximum pressure of 150 bar. • Heavy-duty, firm grip gloves. • Please read the operator’s manual carefully. • Check the cutting blade’s mounting, see the chapter ”Assembly”. Let your Husqvarna dealer check the power cutter and make essen
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SAFETY INSTRUCTIONS Switch lock and ON/OFF valve for the Checking, maintaining and servicing water ′′ the machine′′s safety equipment The switch lock is designed to prevent accidental operation of the switch. The ON/OFF valve for the water supply is also controlled with the switch lock. When the switch lock (A) is pressed in this opens the water valve and releases the switch (B). WARNING! All servicing and repair work on the machine requires special training. This is As long as the switc
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SAFETY INSTRUCTIONS Checking the blade guard General working instructions WARNING! Always check that the guard is correctly fitted before starting the machine. ! Also check that the blade is fitted correctly and is not damaged in anyway. A damaged WARNING! This section describes basic blade can cause personal injuries. See safety directions for using a power cutter. instructions under the heading Assembly. ! This information is never a substitute for professional skills and experience. If
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SAFETY INSTRUCTIONS • Move the blade slowly backwards and forwards to give a Cutting small contact surface between the blade and material to be cut. This will mean the blade temperature is kept down WARNING! The safety distance for the power resulting in efficient cutting. cutter is 15 metres. You are responsible to ! ensure that animals and onlookers are not within the working area. Do not start cutting until the working area is clear and you are standing firmly. General • Start cutting w
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SAFETY INSTRUCTIONS Large work How to avoid kickback Cuts exceeding 1 m - secure a batten along the line to be cut. The batten acts as a guide. Use this guide to make a marking WARNING! Kickback can happen very cut along the entire length of the cut, 50-70 mm (2-3 inches) suddenly and violently; kicking the power ! in depth. Remove the guides once the marking cut has been cutter and cutting blade back at the user. If made. this happens when the cutting blade is moving it can cause very s
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SAFETY INSTRUCTIONS • Be alert to movement of the work piece or anything else Sharpening diamond blades that can occur, which could cause the cut to close and Diamond blades can become dull when the wrong feeding pinch the blade. pressure is used or when cutting certain materials such as heavily reinforced concrete. Working with a blunt diamond WARNING! Cutting plastics with a diamond blade causes overheating, which can result in the diamond blade can cause kickback when the material segme
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SETTINGS AND ADJUSTMENTS Drive Fitting the blade On account of the machine’s unique design the driving power is not transferred at the centre of the blade. The flanges on the WARNING! Always disconnect the power two guide rollers run in the blade’s grooves. Springs on the cutter from the hydraulic connection when ! guide rollers press out the rollers, which in turn press the V- performing a service. Unexpected blade shaped edge on the inside diameter of the blade against the movements can cau
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SETTINGS AND ADJUSTMENTS • Loosen the knob to offload the springs. • Fit the support roller guard and ensure that the flanges on the guide rollers still enter the blade’s grooves correctly. Now tighten the three screws fully. • Pull out the lock for the front handle and move the handle to the service position. • Rotate the blade and make sure that the support rollers are not clamped against the blade. • Remove the three screws holding the support roller guard • Adjust the adjuster screws so t
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SETTINGS AND ADJUSTMENTS CAUTION! The machine should be upright. If the machine Water hose lies on its side the weight of the blade makes it difficult to make a correct adjustment. Connect the water hose to the water supply. The water flow is activated by opening the check valve. Minimum water flow: 4 l/min Note that the machine’s hose nipple is fitted with a filter. • Tighten the knobs fully and the machine is ready to use. Water supply When you press in the switch lock (A) the water valve opens
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STARTING AND STOPPING Starting and stopping WARNING! Note the following before starting: ! Make sure you are standing properly and that the blade can not come into contact with anything. Keep people and animals well away from the working area. Check that the power source (the hydraulic unit) supplies the correct oil flow and oil pressure. Starting • Grip the front handle with the left hand. • Grip the rear handle with the right hand. When you grip the rear handle this releases the switch l
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MAINTENANCE • The guide roller can now be pulled out of the chassis Maintenance WARNING! Inspection and/or maintenance should be carried out with the hydraulic ! hoses disconnected. Assembling the complete guide Dismantling the complete guide roller roller • Screw the knob until it bottoms, and then loosen the knob 2 turns. • Remove the support roller cover. • Insert the guide roller in the chassis • Lift off the blade. • Now press the guide roller into the knob. • Unscrew the knob. First t
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MAINTENANCE B) Worn Drive wheel 1 Lock the axle using the locking button. See the instructions under the heading What is what?. 2 Loosen the centre screw and remove the washer. • Replace the support rollers when the roller surface is flat, (or) when the groove on the roller surface has worn away. A) New B) Worn 3 You can now lift off the drive wheel. CAUTION! Replace the drive wheel when fitting a new blade. A worn drive wheel can result in the blade slipping and becoming damaged. Inadequate w
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MAINTENANCE Reconstructing the blade WARNING! Ring cutter blades must not be reconstructed. Due to its design, a ring ! cutter blade is exposed to other strains than a centre driven 14 inch diamond blade. Firstly, the drive wheel is driven on the inner diameter of the blade so that both the surfaces of the drive wheel and the blade are exposed to wear. The core of the blade becomes thinner and the guide wider, which prevents the blade being driven by the wheel. Secondly, the blade is e
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MAINTENANCE Maintenance schedule CAUTION! The chart is based on daily use of the equipment. Daily Twice a week Support and guide rollers Check the support rollers with regard to wear. X Check the guide rollers with regard to wear. X Lubricate the guide rollers. X Hydraulic System Inspect the hydraulic hoses. X Inspect and clean the water nozzle. X Drive system Check the condition of the drive wheel. X Water system Inspect and clean the water nozzles on the water disc. X Inspect the water adjust
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TROUBLE SHOOTING Mechanics Symptom Probable cause The blade does not rotate. Roller knobs not tightened fully. The blade not fitted on guide rollers correctly. Rollers tensioned too much. Possible faulty hose connection to the hydraulic system. Possible faulty hose connection to the drive source or other hydraulic problem. The blade rotates too slowly. Roller knobs not tightened fully. Worn drive wheel. The V-shaped inner diameter of the blade is worn. The springs on the guide rollers are weakene
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TECHNICAL DATA Technical data K3600 MKII Blade diameter, mm/inches 350/14” Cutting depth, mm/inches 260/10” Max. peripheral speed, m/s / r/min 55/3000 Max.motor speed, r/min 17000 Hydraulic motor Geared motor (open centre valve) Max. hydraulic pressure, bar/ (psi) 150 / 2200 Oil flow, min-max, l/min 35-42 Height, mm/inches 410 Length, mm/inches 715 Width, mm/inches 260 Weight, excl. blade, kg 8,3 Weight ring blade, kg 0,8 Specifications hydraulic oil* 150 VG 32 (10W)** Oil temperature (operational
