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MODEL G9742
5"x 6" METAL-CUTTING
BANDSAW w/ SWIVEL HEAD
OWNER'S MANUAL
COPYRIGHT © NOVEMBER, 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED SEPTEMBER, 2009 (TS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#PC7670 PRINTED IN CHINA
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Table of Contents INTRODUCTION ............................................... 2 SECTION 4: OPERATIONS ........................... 19 SECTION 1: SAFETY ....................................... 6 SECTION 5: ACCESSORIES ......................... 24 SECTION 2: CIRCUIT REQUIREMENTS ........ 9 SECTION 6: MAINTENANCE ......................... 26 SECTION 3: SET UP ...................................... 10 SECTION 7: SERV
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INTRODUCTION Foreword Contact Info We are proud to offer the Model G9742 5" x 6" If you have any comments regarding this manual, Metal-Cutting Bandsaw with Swivel Head. This please write to us at the address below: machine is part of a growing Grizzly family of fine metalworking machinery. When used according Grizzly Industrial, Inc. C to the guidelines set forth in this manual, you can /O Technical Documentation Manager expect years of trouble-free, enjoyable operation P.O. Box 2069 and
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Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G9742 4" X 6" METAL-CUTTING BANDSAW W/ SWIVEL HEAD Product Dimensions: Weight.............................................................................................................................................................. 150 lbs. Length/Width/Height.....................................................................................................
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Cutting Capacities Angle Cuts........................................................................................................................ Right 45, Left 60 deg. Vise Jaw Depth...................................................................................................................................... 4-3/8 in. Vise Jaw Height..................................................................................................................................... 2-1/2 in. Max. Capa
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Identification D L A K E B C F J G I H Figure 1. A. B. C. D. E. F. G. H. I. J. K. L. -5- G9742 5" x 6" Metal Cutting Bandsaw
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicat
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Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 16. REMOVE CHUCK KEYS OR ADJUSTING ERLY SUPERVISED PERSONNEL TO TOOLS. OPERATE MACHINERY. 17. DAMAGED MACHINERY. 8. KEEP CHILDREN/VISITORS AWAY. 18. DO NOT FORCE MACHINERY. 9. UNATTENDED OPERATION. 19. SECURE WORKPIECE. OFF 10. DO NOT USE IN DANGEROUS 20. DO NOT OVERREACH. ENVIRONMENTS
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Additional Safety Instructions for Metal Cutting Bandsaws 1. BLADE CONDITION. 8. FIRE HAZARD. 2. HAND PLACEMENT. 9. CUTTING FLUID SAFETY. 3. ENTANGLEMENT HAZARDS. 10. ATTENTION TO WORK AREA. 4. BLADE REPLACEMENT. 11. MAINTENANCE/SERVICE. OFF 5. WORKPIECE HANDLING. 12. HEARING PROTECTION & HAZARDS.
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SECTION 2: CIRCUIT REQUIREMENTS Power Connection Device 110/220V Operation Figure 2 Serious personal injury could occur if you connect the machine to power before com- pleting the setup process. DO NOT connect the machine to the power until instructed later in this manual. Electrocution or fire could result if machine is not grounded and installed in compliance with electrical codes. Compliance MUST be verified by a qualified el
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SECTION 3: SET UP Set Up Safety Items Needed for Set Up This machine presents serious injury hazards to untrained users. Read through this entire manu- Description Qty al to become familiar with the controls and opera- tions before starting the machine! Wear safety glasses dur- ing the entire set up pro- cess! Unpacking The Model G9742 is a heavy machine. DO NOT over-exert yourself while unpacking
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Assembly Hardware: Inventory Box 1: (Figure 3) Qty A. B. C. D. E. F. G. H. I. J. K. L. M. A C B G L H E M F D K J I Figure 3. -11- G9742 5" x 6" Metal Cutting Bandsaw
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Clean Up Site Considerations Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Figure 4 Some floors may require additional reinforcement to support both the machine and operator. For optimum performance, clean all moving parts or sliding contact surfaces. Working Clearances Consider existing and anticipated needs, size of material to be proce
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Cabinet, Wheels & Feet Components and Hardware Needed: Qty Base .................................................................. 1 Figure 6 5. 6. 7. Figure 7 To install the wheels, feet, and the cabinet: 1. Figure 6 2 3. 4. Figure 7 . Figure 6 -13- G9742 5" x 6" Metal Cutting Bandsaw
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8. Get assistance when Figure 8 lifting this machine. Otherwise, you can severely injure yourself! 10. 11. Figure 10 Figure 8 9. Figure 9 Figure 10. Figure 9. -14- G9742 5" x 6" Metal Cutting Bandsaw
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Shipping Strap & Squaring Vise to Blade Stop Adjustment To square the vise to the blade: 1. To remove the shipping strap and adjust the feed stop bolt: 1. Figure 11 2. Note: Keep this shipping strap in the event that Figure 13 you must transport or ship the bandsaw. 2. Figure 12 Figure 13. Figure 11 3. 4.
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Chip Tray & Cast OFF Button Lever Iron Stop To install the chip tray and cast iron stop: To set the OFF button lever stop bolt: 1. Figure 14 1. Figure 16 Figure 14. 2. Figure 16. 2. 3. Figure 15 3. 4. Figure 15. 4. -16- G9742 5" x 6" Metal Cutting Bandsaw
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4. Pulley Cover Blade Speed Page 19 5. Figure 18 ENTANGLEMENT HAZARD! You MUST install the pulley cover before operating! Otherwise, severe injury may occur. To install the pulley cover: 1. 2. Figure 17 Figure 18. 3. Figure 17. -17- G9742 5" x 6" Metal Cutting Bandsaw
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Test Run Recommended Adjustments Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses during assembly and operation. Starting the machine: SECTION 6: 1. MAINTENANCE Page 26 SECTION 7: SERVICE Page 27. 2. Factory adjustments that should be verified: 3. 1. Page 30 2. Page 15 4. 3. Page 22 5. -18- G9742 5" x 6" Metal
