Summary of the content on the page No. 1
MODEL G0646/G0647
50/65 TON IRONWORKER
OWNER'S MANUAL
COPYRIGHT © APRIL, 2008 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TS10279 PRINTED IN TAIWAN
Summary of the content on the page No. 2
����������������������������������������������������������������������� �������������������������������������������������������������� ���������������������������������������������������������������������� �������������������������������������������������������������������� ������������������������ ������������������������������������������������������������������ �������������������������������������������������������������������� ���������������������������������������������������������������
Summary of the content on the page No. 3
Table of Contents INTRODUCTION ............................................... 2 SECTION 5: ACCESSORIES ......................... 35 Foreword ........................................................ 2 Available Tooling ......................................... 36 Contact Info ................................................... 2 SECTION 6: MAINTENANCE ......................... 37 Functional Overview ...................................... 2 Schedule ...............................................
Summary of the content on the page No. 4
� � � � � � � INTRODUCTION Foreword Functional Overview We are proud to offer the Model G0646/G0647 The Model G0646/G0647 Ironworker is a versatile 50/65 Ton Ironworker. This machine is part of a metal-cutting machine that cuts mild steel stock at growing Grizzly family of fine machinery. When five separate stations: 1) punching, 2) notching, 3) used according to the guidelines set forth in this bar stock shearing, 4) angle iron shearing, and 5) manual, you can expect years of trouble-free,
Summary of the content on the page No. 5
Identification D E C Q R S F B G T W A H X U V I Figure 2. Front view identification. Figure 4. Control panel identification. A. Punching Station Emergency Stop Button L K M B. Punching Station C. Bar Stock Shearing Station D. Lifting Eye Bolt J E. Angle Iron Shearing Station F. Flat Stock Shearing Station G. Control Panel H. Foot Actuator I. Limit Stop Access Panel J. Notching Station N K. One-Shot Beam Lubricator L. Flat Stock, Angle Iron, and Bar Stock Rear Exit Panels O M. Extension Bar N.
Summary of the content on the page No. 6
G0646 Machine Data Sheet � � � � � � �� � � � �� � � � � � � � �� � � � �� �� � � � � �� � �� � � � � �� � � � � � � � �� �� � �� � � � � �� � � � � �� � � � � �� � � � � � � � �� �� � � �� � �� � � � � �� � � � � � � � � ������ ����� ������� ���������� ���������� �������� ����������� ������� ��������������������������������������������������������������� � ��������������������������������������������������������������� ������������������������������������������� ����� ���� ��������������������
Summary of the content on the page No. 7
������ ����������� � ������ ��������� ��������������������������������������������������������������� � ��������������������������������������������������������������� ��������������������������������������� � � � � � ��������� ������ ����� ������� �� ������ ��������������������������������������������������������������� � ����������������������������������������������������� �� � � �� �� �� � � � � ��������� ������ �������� ������� ���������������������������������������������������������������
Summary of the content on the page No. 8
G0647 Machine Data Sheet � � � � � � �� � � � �� � � � � � � � �� � � � �� �� � � � � �� � �� � � � � �� � � � � � � � �� �� � �� � � � � �� � � � � �� � � � � �� � � � � � � � �� �� � � �� � �� � � � � �� � � � � � � � � ������ ����� ������� ���������� ���������� �������� ����������� ������� ��������������������������������������������������������������� � ���������������������������������������������������������������������������������������������������������� ����� ���� � ��������������������
Summary of the content on the page No. 9
������ ����������� � ������ ��������� ��������������������������������������������������������������� � ������������������������������������������������������������������������������������������������������ �� � � ��������� ������ ����� ������� �� ������ ��������������������������������������������������������������� � �������������������������������������������������������� �� � � �� �� ��� � ��������� ������ �������� ������� ���������������������������������������������������������������������
Summary of the content on the page No. 10
� � � �� � �� � �� � � � �� � � � �� � � � �� � � �� � � � � � � �� � � � �� � � � � � � �� � � �� � � � � � �� � � � � ��� � � � � � � � � �� � � � �� � � � � � � � � � �� � � � � � � �� � �� � � � � � �� � � � � � � �� � �� � �� � � � � � � �� � �� �� � � � � � � � � �� � �� � � � � � � � �� � � � � � � ���� � � � � �� � � � � �� � � � �� � � � � � �� �� � �� �� � � � � � �� � �� � � � � � � �� � � �� � � � � � �� � � � � �� � � � � � � � �� � �� � � � � � �� � � �� � � � � �� � �� � � � � � �
Summary of the content on the page No. 11
� � � � � �� � � � � � � �� � � � �� � � �� � � � � � � � � � ��� ����� ������ �������� ���� ���� � ���� � � � � � � � � � � � � � � � � � � � � � � � � � �� � � � � � � � � � � � � � � � � � � � � � � � � � � � �� ���������� ����� �� ������ ��� ��������� ���� � � � � � � � � � � � � � � � � � � � � � � � � � � � �� � ����� ���� ���������� ��������� ������� ���� � ���������� ������������� ���� ����� ���� �������� ���� ���������� �� � ����������� ���� � � � � � � � � � � � � � � � � � � � � � � �
Summary of the content on the page No. 12
Additional Safety Instructions for Ironworkers 6. KEEP HANDS AND BODY CLEAR. Each 1. HYDRAULIC INJECTION INJURIES. Be station of the Ironworker is designed to cut familiar with the hydraulic system of this or shear metal, NOT body parts. Always machine and with the hydraulic safety sec- keep your hands and body clear of the cut- tion in this manual. Until you have a clear ting operation when activating the machine understanding about hydraulic injection inju- with the foot actuator. ries
Summary of the content on the page No. 13
Additional Safety Instructions for Hydraulics 1. HYDRAULIC INJECTION INJURY. Leaking 5. DEPRESSURIZE THE SYSTEM. Working hydraulic fluid may have enough pressure on a pressurized hydraulic system can to penetrate the skin. Hydraulic fluid that is cause a pressure explosion, resulting in injected into the body represents a medical serious personal injury. To reduce the risk of emergency that could cause infection, dis- this hazard, stop the motor, disconnect the ability, amputation, or death
Summary of the content on the page No. 14
circuit requirements SECTION 2: CIRCUIT REQUIREMENTS Power Supply Circuit Requirements 220/440V Operation You MUST connect your machine to a grounded circuit that is rated for the amperage given below. Never replace a circuit breaker on an existing cir- cuit with one of higher amperage without consult- ing a qualified electrician to ensure compliance Serious personal injury could occur if you with wiring codes. connect the machine to the power source before you have completed the setup pro-
Summary of the content on the page No. 15
440v conversion 3. At the voltage transformer, remove the wire 440V Conversion labeled "S" that leads to the “220” terminal, and connect that wire to the “440” terminal (see Figure 7). The Model G0646/G0647 can be converted for 440V operation. This conversion job consists of disconnecting the machine from the power source, changing the connections on the voltage �� ���� ��� transformer, replacing the overload relay, and �� ���� ��� rewiring the motor for 440V operation. The necessary ov
Summary of the content on the page No. 16
SECTION 3: SETUP Setup Safety Items Needed for Setup The following items are needed to complete the This machine presents setup process, but are not included with your serious injury hazards machine: to untrained users. Read through this entire manu- Description Qty al to become familiar with • Assistants .....................................At Least 2 the controls and opera- • Safety Glasses (for each person) .............. 1 tions before starting the • Lifting Chain and Safety Hook mac
Summary of the content on the page No. 17
Inventory Clean Up The following is a description of the main compo- The unpainted surfaces are coated with a waxy nents shipped with your machine. Lay the compo- oil to prevent corrosion during shipment. Remove nents out to inventory them. this protective coating with a solvent cleaner or degreaser, such as shown in Figure 9. For thor- Note: If you can't find an item on this list, check ough cleaning, some parts must be removed. the mounting location on the machine or examine For optimum
Summary of the content on the page No. 18
Site Considerations Moving & Placing Base Unit Floor Load Refer to the Machine Data Sheets (beginning on Page 4) for the weight and footprint specifications of your machine. Some floors may require addi- The Model G0646/G0647 is tional reinforcement to support both the machine a heavy machine. Serious and operator. personal injury may occur if safe moving methods Placement Location are not used. To be safe, Consider existing and anticipated needs, size of get assistance and use materi
Summary of the content on the page No. 19
Using Machine Mounts Mounting to Shop Using machine mounts, shown in Figure 14, gives the advantage of fast leveling and vibration reduc- Floor tion. The large size of the foot pads distributes the weight of the machine to reduce strain on the Although not required, we recommend that you floor. mount your new machine to the floor. Because this is an optional step and floor materials may vary, floor mounting hardware is not included. Generally, you can either bolt your machine to the floo
Summary of the content on the page No. 20
� � � 6. Connect the machine to the power source. Test Run 7. There are two emergency stop buttons—on the front control panel and below the punch- Test run your machine to make sure it runs prop- ing station on the left of the machine. One at erly and is ready for regular operation. a time, push the buttons in, then twist them clockwise so they pop out (see Figure 15). The test run consists of verifying the following: 1) When both buttons pop out, the switches are The motor powers up and