Summary of the content on the page No. 1
10" TABLE SAW
MODEL G0444/G0444Z
INSTRUCTION MANUAL
COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#5456 PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERS
Summary of the content on the page No. 2
WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of
Summary of the content on the page No. 3
Table Of Contents SECTION 1: SAFETY........................................................................................................................3 Safety Instructions For Power Tools ..........................................................................................3 Additional Safety Instructions For Table Saws ..........................................................................5 Preventing Kickback..........................................................................
Summary of the content on the page No. 4
SECTION 9: REFERENCE INFO ....................................................................................................46 General ....................................................................................................................................46 Aftermarket Accessories ..........................................................................................................46 G0444 Machine Data Sheet.......................................................................
Summary of the content on the page No. 5
SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substi- tute for proper accident prevention measures.
Summary of the content on the page No. 6
Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make 15. USE RECOMMENDED ACCESSORIES. sure your extension cord is in good condi- Consult the owner’s manual for recom- tion. Conductor size should be in accor- mended accessories. The use of improper dance with the chart below. The amperage accessories may cause risk of injury. rating should be listed on the motor or tool nameplate. An undersized cord will cause 16. REDUCE THE RISK OF UNINTENTION- a drop in line voltage resulting
Summary of the content on the page No. 7
Additional Safety Instructions For Table Saws 1. BLADE GUARD. Always use the blade guard on all ''through-sawing'' operations. 7. USING RIP FENCE AND CROSSCUT Through-sawing operations are those FENCE TOGETHER. When using the when the blade cuts completely through the crosscut fence, the workpiece should workpiece. never be contacting the rip fence while the saw blade is cutting. 2. KICKBACK. Be familiar with kickback. Kickback happens when the workpiece is 8. STALLED BLADE. Turn the saw off thr
Summary of the content on the page No. 8
Protecting Yourself Statistics prove that most common acci- From Kickback dents among table saw users can be linked to kickback. Kickback is typically defined as the high-speed expulsion of stock from the table saw toward its oper- Even if you know how to prevent kickback, it ator. In addition to the danger of the oper- may still happen. Here are some tips to pro- ator or others in the area being struck by tect yourself if kickback DOES occur: the flying stock, it is often the case that the oper
Summary of the content on the page No. 9
Featherboards Safety Accessories Featherboards (Figure 3) help prevent workpiece kickback. To make a featherboard, cut a 30-40° angle at one end of the board, and make a num- 1 Push Sticks ber of end cuts at approximately ⁄4" apart and 2" The use of a push stick (Figure 1), particularly to 3" deep. when cutting small or narrow workpieces, pro- vides an added level of safety for the operator. See the template at the end of the manual for construction details, or purchase one from the Grizzly cata
Summary of the content on the page No. 10
Common Definitions, Terms And Phrases Arbor: Metal shaft that connects the drive mech- Non-Through Cuts because the blade does not anism to the blade. protrude above the top face of the workpiece. Always remember to re-install the blade guard Bevel Edge Cut: Tilting the saw arbor and blade and splitter after performing a non-through cut. to an angle between 0° and 45° to perform an angled cutting operation. Parallel: Being an equal distance apart at every point. i.e. the rip fence face is parall
Summary of the content on the page No. 11
SECTION 2: INTRODUCTION Most importantly, we stand behind our machines. Commentary If you have any service questions or parts requests, please call or write us at the location listed below. Grizzly Industrial, Inc. 1203 Lycoming Mall Circle Lack of familiarity with Muncy, PA 17756 this manual could Phone: (570) 546-9663 cause serious person- Fax: (800) 438-5901 al injury. Become E-Mail: techsupport@grizzly.com familiar with the con- Web Site: http://www.grizzly.com tents of this manual, includi
Summary of the content on the page No. 12
SECTION 3: CIRCUIT REQUIREMENTS Voltage & Amperage Plug & Receptacle Draw The following list and figures outline the correct plug and receptacle to use: The following list outlines the voltage required to G0444 operate the saws, as well as the amperage draw 110V (prewired)................................ NEMA 5-15 of their motors: 220V................................................ NEMA 6-15* *Not Included G0444 110V (prewired) .................................... 18 Amps 220V ...............
Summary of the content on the page No. 13
G0444Z If the circuit breaker trips or the fuse blows regu- 110V................................................ NEMA 5-30* larly, your machine may be operating on a circuit 220V (prewired) .............................. NEMA 6-15* that is close to its amperage draw capacity. *Not Included However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified electrician. Grounding Electrocution or a fire can result if the machine is not grounded correct- Figur
Summary of the content on the page No. 14
SECTION 4: MACHINE FEATURES D C E B F A G Figure 8. Front view. A. Power Switch B. Miter Gauge C. Blade Guard D. Rip Fence E. Fence Rails F. Blade Tilt Handwheel G. Blade Height Handwheel -12- G0444/G0444Z 10" Table Saw
Summary of the content on the page No. 15
SECTION 5: SET UP About this Section Parts Inventory The purpose of this section is to guide you DESCRIPTION QTY through the required steps to get your machine Hand Tool Hardware Bag: out of its packaging and into operating condition. • Combo Wrench 12 x 13 ..............................1 • Arbor Wrench 23mm....................................1 • Hex Key 2mm ..............................................1 • Hex Key 3mm ..............................................1 • Hex Key 4mm ...............
Summary of the content on the page No. 16
C P E F L J D B K H O I M N Figure 9. Parts layout. DESCRIPTION QTY A. Table Saw Unit (Not Shown) ..................1 B. V-Belt Guard............................................1 C. Motor ......................................................1 D. Stand Accessory Hanger Package..........1 E. Motor Plate ..............................................1 F. Motor Bracket ..........................................1 G. Motor Pivot Shaft (Not Shown)................1 H. Blade Guard Mounting Bracket*.....
Summary of the content on the page No. 17
Q U P Y X O V T T W S S R R Figure 10. Parts layout. DESCRIPTION QTY O. Table Insert - Standard ..........................1 P. Table Insert - Dado ................................1 Q. Cast Iron Extension Wings (G0444Z) ....2 R. Handwheels ............................................2 3 1 S. Threaded Handles ⁄8"-16 x ⁄2"................2 3 T. Star Knobs ⁄8"-16....................................2 U. Stand Legs..............................................4 V. Top Short Bracket ...................
Summary of the content on the page No. 18
R R R R R R E E E E E R R E T T T T T R E E R R R T R E E E E E E T T E E E E E T T T E E T T M M M M M E E M E E E M M M M M A A A M A M A A A A A I A I A I I A I I A I I I I I I D I D D D D D D D D D D D D Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE ASSEMBLY PROCESS! Lock Wing 5 ⁄8'' Nut Nut # 10 Countersunk Thumb 1 ⁄4'' Phillips Phillips Screw Slotted Head Head Screw Screw Screw 5 ⁄16'' 9 ⁄16'' 3 ⁄8'' Carriage Button Cap Flange Bolt Head Screw Bolt Screw
Summary of the content on the page No. 19
Clean Up Site Considerations The unpainted surfaces are coated with a waxy Floor Load oil to protect them from corrosion during ship- The Model G0444 weighs 257 lbs. and the Model ment. Remove this protective coating with a sol- G0444Z weighs 283 lbs. Both models have a base footprint of 21"W x 26"D. Most commercial vent cleaner or citrus-based degreaser such as floors are suitable for your machine. Some resi- Grizzly’s G7895 Degreaser. To clean thoroughly, dential floors may require additional
Summary of the content on the page No. 20
Beginning Assembly Stand This section will cover the basic assembly and Components and Hardware Needed: Qty adjustment instructions needed to begin opera- Saw ....................................................................1 tion. Complete the assembly in the order provid- Stand Legs ........................................................4 ed in this manual and then read the remaining Side Supports portion of the manual before attempting any type • Long Flat ................................