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INSTRUCTION MANUAL
10" Contractor’s Saw
(Model 36-465)
®
NOTE: Shown with UniRip Fence System
PART NO. 422-19-651-0056 - 03-20-04
Copyright © 2004 Delta Machinery
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call 1-800-223-7278 (In Canada call 1-800-463-3582).
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SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protect- ing YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these sections. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoide
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GENERAL SAFETY RULES FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY. 1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION 12. USE THE RIGHT MACHINE. Don’t force a machine or MANUAL BEFORE OPERATING THE MACHINE. Learning an attachment to do a job for which it was not the machine’s application, limitations, and specific designed. Damage to the machine and/or injury may hazards will greatly minimize the possibility of accidents result. and injury. 13. USE RECOMMENDED ACCESSORIES. The u
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ADDITIONAL SAFETY RULES FOR CONTRACTOR SAW FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY. 1. DONOTOPERATE THIS MACHINE until it is 10. CUTTING THE WORKPIECE WITHOUT THE USE OF assembled and installed according to the A FENCE OR MITER GAUGE IS KNOWN AS instructions. “FREEHAND” CUTTING. NEVER perform “free-hand” operations. Use either the fence or miter gauge to 2. OBTAIN ADVICE FROM YOUR SUPERVISOR, position and guide the workpiece. instructor, or another qualified person i
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POWER CONNECTIONS A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3- prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of the same ch
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3. Grounded, cord-connected tools intended for use on GROUNDED OUTLET BOX a supply circuit having a nominal rating between 150 - 250 volts, inclusive: CURRENT CARRYING PRONGS If the tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. C. The tool willhave a grounding plug that looks like the plug illustrated in Fig. C. Make sure the tool is connected to an outlet having the same configuration as the plug. No adapter is available or should be used
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FUNCTIONAL DESCRIPTION FOREWORD TM Delta Model 36-465 is a 10" Contractor’s Saw designed to give high quality performance with maximum depth of cut 3-1/8" (79mm) at 90° and 2-1/8" (54mm) at 45° for clean cutting of stock within the capacities of the saw. Delta Model TM TM 36-465 includes; basic machine, sturdy steel stand, integral dust chute, UniRip T-Square fence system, patented TM Auto-Set T-Slot miter gage, heavy duty motor, on/off paddle switch, cast iron table, steel table extension wings
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Continued UNPACKING AND CLEANING 1 2 16 3 4 20 21 5 19 17 18 14 9 13 15 6 11 12 7 10 8 Fig. 2 1. Contractor’s Saw 12. 5/16-18 x 5/8" Carriage Head Bolt 13. 5/16″ Flat Washer 2. Blade Tilting Handwheel 14. 5/16-18 Hex Nut 3. Handwheel Lock Knob 15. Arbor Wrenches (2) 4. Blade Guard and Splitter Assembly 16. Steel Extension Table 5. Table Insert 17. 7/16-20 x 1-3/4" Hex Head Bolts 6. Miter Gage for assembling extension table (3) 7. Miter Gage Handle 18. 7/16 Flat Washers for assembling 8. Mit
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Continued UNPACKING AND CLEANING 1. Combination Dust Chute/ 3 Support Panel 1 2 2. Motor Pulley 4 3. Motor 4. Pulley Guard 5 5. Drive Belt 6. Spring 7. Pins (2) for Mounting Motor 8. Motor Mounting Plate 7 9. 5/16 Lockwashers (4) 23 10. 5/16 Flat Washers (4) 8 6 11. 5/16-18 x 3/4" Carriage Head Screws (4) 12. 5/16″ Hex Nuts (4) 22 13. 5/16″ Hex Nuts (8) 9 14. 5/16″ Lockwashers (8) 11 15. 5/16″ Flat Washers 16. 5/16-18 x 5/8" Hex Head 10 Bolts (8) 13 17. Rubber Feet (4) 18. #10-32 x 12 Screws (8
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SAW ASSEMBLY DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND THE ENTIRE INSTRUCTION MANUAL. MAKE SURE THE SAW IS SECURELY ATTACHED TO THE STANDBEFORE PERFORMING ANY CUTTING OPERATIONS. ASSEMBLING SAW STAND C 1. Assemble the dust chute and support panel (A) Fig. 4, to the inside of the front stand panel (B) with three #10 x 1/2″ sheet metal screws (C). C B 2. Insert four #10-32 x 1/2" screws (D) Fig. 5 through support panel and dust chute. Install four #10-32 hex nuts (E) Fig. 5. IMPOR
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4. Push down on the top of the saw (E) Fig. 8 until the E stand legs (F) are positioned firmly on the floor surface. Securely tighten all saw and stand mounting hardware. Note that panel (G) is not only a support for a stand, but also serves as a dust chute. 5. Fig. 8, illustrates the saw assembled to the stand. NOTE: If it becomes necessary to move the saw to another location, additional adjustments may be F required. ASSEMBLING BLADE TILTING HANDWHEEL G 1. Attach blade tilting handwheel (A) F
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ASSEMBLING MOTOR A AND MOTOR MOUNTING PLATE TO SAW X DISCONNECT MACHINE FROM POWER Y SOURCE. B X 1. Locate the two pins (X) Fig. 12 that insert into holes D (D) in each side of bracket (B). The pins (X) are spring (Y) loaded from factory. Fig. 12 2. Position motor and motor mounting plate (A) Fig. 13 below bracket (B) to allow bracket arm to slide through C large opening in motor mounting plate (A). B 3. Depress pins (C) Fig. 13, on both sides of bracket (B) and rotate motor mounting plate (A) u
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ASSEMBLING MOTOR PULLEY, BELT PULLEY GUARD, AND B DRIVE BELT A DISCONNECT MACHINE FROM THE POWER SOURCE. 1. Remove the motor shaft key that is taped to the motor. C 2. Insert the key (A) Fig. 15 in the keyway on the motor shaft. Assemble the motor pulley (B) on the motor shaft with the hub of the pulley facing out. Tighten set screw (C). Fig. 15 3. Remove wing nut and external tooth lockwasher (D) Fig. 16, and outer cover (E) from belt and pulley guard (G). E G D Fig. 16 4. Slide the belt and pu
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7. Lift the motor and assemble the drive belt (H) Fig. 19 to the arbor pulley and motor pulley (B). The weight of the motor will provide the correct belt tension. 8. IMMEDIATELYAFTER ASSEMBLING THE BELT, RAISE THE SAW BLADE TO ITS MAXIMUM HEIGHT AND TILT THE SAW BLADE TO 45°. CHECK TO SEE IF THE MOTOR (J) FIG. 20 IS BELOW THE TOP OF THE TABLE SURFACE (K). IF THE MOTOR (J) IS ABOVE THE TOP OF THE TABLE SURFACE, MOVE THE MOTOR TO THE LEFT UNTIL THE END OF THE H MOTOR (J) IS BELOW THE TOP OF THE TA
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ASSEMBLING AND ALIGNING BLADE GUARD AND SPLITTER ASSEMBLY ASSEMBLING A BLADE GUARD AND B SPLITTER ASSEMBLY DISCONNECT MACHINE FROM POWER SOURCE. 1. Fasten the rear splitter mounting bracket (A) Fig. 24, to the rear trunnion using the two 1/4-20 x 3/4" hex head bolts (B) and flat washers. Do not completely tighten the two bolts (B) at this time. 2. Raise saw arbor to its highest position. With wrenches supplied, remove the saw blade from the saw. Fig. 24 Refer to section “CHANGING THE SAW BLADE”
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5. If alignment is necessary, loosen the two screws (F) Fig. 27, align bracket (D) with the arbor flange (E), and tighten screws (F). D 6. Loosely assemble large washer and bolt (C) Fig. 27, to F the inside splitter bracket. This bolt and washer was C removed in STEP 3. E Fig. 27 7. Assemble the blade guard and splitter assembly (G) Fig. 28 between the large washer (C) and the splitter bracket and tighten bolt (H) with wrench supplied. G H C Fig. 28 G L 8. Fasten the rear of the blade guard and
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9. With the blade guard (L)Fig. 31, in the raised L position, assemble the saw blade (K) on the saw arbor and tighten securely with two arbor wrenches supplied. See section “CHANGING SAW BLADE.” K Fig. 31 G 10. Use a straight edge (E) to check to see if the saw E blade is aligned with the rear of the splitter (G) in Figs. 32 and 33. If alignment is necessary, loosen the bolts (A) Fig. 32 Fig. 33, align splitter (G) with the saw blade, and tighten two bolts (A). G A Fig. 33 11. Lower saw blade an
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EXTENSION AND SWITCH ASSEMBLY STEEL EXTENSION ASSEMBLING C WING AND SWITCH D DISCONNECT MACHINE FROM POWER SOURCE. C B 1. Assemble extension wing (A) Fig. 35, to the saw table using three 7/16-20 x 3/4" bolts (B) and flat washers (C). B 2. With a straight edge (D) Fig. 35, make certain the A extension wing (A) is level with the saw table before Fig. 35 tightening three bolts (B). 3. Loosely assemble switch bracket (E) Fig. 36, to the S rear of extension wing (A) and fasten with 3/8-16 x 1" lon
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FENCE ASSEMBLY AND ADJUSTMENTS ASSEMBLING GUIDE RAILS DISCONNECT MACHINE FROM POWER SOURCE. S 1. Loosely assemble 1" long carriage head bolts, flat washers, and hex nuts (S) Fig. 41 into the two pre-drilled holes in the saw table and extension wings. Place S carriage bolts through holes, add flat washers then hex nuts. 2. Starting at the extreme left side of the left extension wing (B) Fig. 42, carefully slide the smaller section of the A E front guide rail (D), onto the heads of the first three
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7. When the rails are completely assembled and tightened, install a 1/4-20 x 3/8" socket head screw (Y) in the other side of the adapter plate (X) Fig. 43, then tighten both screws. 8. Insert end cap (L)Fig. 46, into each end of the guide rail (D), as shown. Using a rubber mallet or a hammer and a block of wood, gently tap end caps until they are completely seated into each end of the guide rail. NOTE: DO NOT use a hammer directly against end caps or the guide rail. If it becomes necessary to
