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9.5 AMP MAGNESIUM
RECIPROCATING SAW
97580
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
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Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of Harbor
Freight Tools. Diagrams within this manua
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CAUTION, used SAVE THIS MANUAL with the safety Keep this manual for the safety alert symbol, indicates a warnings and precautions, assembly, hazardous situation which, if operating, inspection, maintenance and not avoided, could result in cleaning procedures. Write the product’s minor or moderate injury. serial number in the back of the manual NOTICE is used to near the assembly diagram (or month address practices and year of purchase if product has no not related to personal in
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Distractions can cause you to lose not use a power tool while you control. are tired or under the influence of drugs, alcohol or medication. A 2. Electrical safety moment of inattention while operating a. Power tool plugs must match the power tools may result in serious outlet. Never modify the plug in personal injury. any way. Do not use any adapter b. Use safety equipment. Always plugs with grounded power tools. wear ANSI-approved eye Unmodified plugs and matching protection.
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Use of these devices can reduce g. Use the power tool, accessories dust-related hazards. and tool bits etc. in accordance with these instructions, taking into 4. Power tool use and care account the working conditions a. Do not force the power tool. Use and the work to be performed. the correct power tool for your Use of the power tool for operations application. The correct power tool different from those intended could will do the job better and safer at the result in a hazardous
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parts can grab the surface and pull Your risk from these exposures the tool out of your control. varies, depending on how often you do this type of work. To reduce your 6. When using a handheld power tool, exposure to these chemicals: work in maintain a firm grip on the tool with a well ventilated area, and work with both hands to resist starting torque. approved safety equipment, such as those dust masks that are specially 7. Do not leave the tool unattended designed to filter out mi
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not being caused or worsened from GROUNDING use. Pregnant women or people who have impaired blood circulation TO PREVENT to the hand, past hand injuries, ELECTRIC SHOCK nervous system disorders, diabetes, AND DEATH FROM or Raynaud’s Disease should not INCORRECT GROUNDING WIRE CONNECTION: use this tool. If you feel any medical or physical symptoms related to Check with a qualified vibration (such as tingling, numbness, electrician if you are in doubt and white or blue fingers), seek
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requirements and complies with the and three prong grounding plug. applicable standards of Underwriters The plug must be connected to a Laboratories, Inc., the Canadian properly grounded outlet. If the tool Standard Association, and the should electrically malfunction or National Electrical Code. (See break down, grounding provides a Outlets for 2-Prong Plug.) low resistance path to carry electricity away from the user, reducing the risk 2. Double insulated tools may be used of e
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the suffix “W-A” (“W” in Canada) to indicate it is OK for outdoor use. 6. Make sure the extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified electrician before using it. 7. Protect the extension cords from sharp objects, excessive heat, and damp or wet areas. RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS* (120/240 VOLT) EXTENSION CORD NAMEPLATE LENGTH AMPERES (at full load) 0 – 2.0 18 18 18 1
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SPECIFICATIONS INSTRUCTIONS FOR PUTTING INTO USE Electrical 120 V~ / 60 Hz/9.5 A Requirements Read the ENTIRE IMPORTANT Motor No Load Speed 0-2500 RPM SAFETY INFORMATION section at the beginning of this Maximum Cut Depth 6 inches manual including all text under Length of Stroke 1-1/8 inch subheadings therein before set up Twist Ring Quick Blade Fastening or use of this product. Release Chuck for 1/2” System Shank Blades TO PREVENT Required Blade Type 1/2” Shank SERIOUS INJURY Metal
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2. Select a Blade that is appropriate 2. Retracted blade length should be for the task at hand. See the Blade wider than workpiece. If the Blade Selection Chart on page 14 for sug- is shorter, it’s tip will jam in the work gested blade size and type. piece during cutting, possibly causing injury and damaging the Blade or 3. Rotate the Chuck (8) work piece. counterclockwise to open it. Hold it in the open position. (See Photo 3. The Base Plate (44) can be previous page.) adjusted to limit
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4. There must not be hazardous another cut unplug the tool and store objects, such as utility lines or foreign it safely. objects, nearby that will present a hazard while working. Plunge Cutting 1. You can plunge cut into plywood and General Operating Instructions thin board panels. Do not attempt to 1. To turn ON the tool, squeeze the plunge cut into thick, hard or metal Trigger (60). To turn the tool OFF, panels. release the Trigger. 2. Select a short, thick blade which is in 2. The too
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damage or injury. Discard damaged MAINTENANCE AND or worn blades. SERVICING 4. WARNING! If the supply cord of Procedures not specifically this power tool is damaged, it must explained in this manual be replaced only by a qualified must be performed only by a service technician. qualified technician. Replacing Carbon Brushes TO PREVENT SERIOUS INJURY 1. To inspect or replace the Carbon FROM ACCIDENTAL Brushes, remove the Brush Caps OPERATION: (54) located on the top and underside
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Troubleshooting Problem Possible Causes Likely Solutions Tool will not start 1. No power at outlet. 1. Check power at outlet. 2. Cord not connected. 2. Check that cord is plugged in. 3. Carbon Brushes may be worn 3. Inspect Carbon Brushes and replace if or damaged. necessary. Tool operates 1. Carbon Brushes may be worn 1. Inspect Carbon Brushes and replace if slowly or or damaged. necessary. sporadically. Tool does not 1. Blade may be damaged, worn 1. Check condition and type of blade. Use onl
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PARTS LIST PARTS LIST Part Description Qty. Part Description Qty. 1 Phillips Pan Head Screw 4 38 Set Screw 2 2 Spring Washer m5 2 39 Spring Washer m5 4 3 Gear Cover 1 40 Flat Washer m5 2 4 Phillips Head Pan Screw 4 41 Bumper 1 5 Spring Washer m5 4 42 Front Cover 1 6 Cover Plate 1 43 Saw Blade 2 7 Retainer Ring 1 44 Shoe Plate 1 8 Chuck (outer Ring) 1 45 Rotor 1 9 Torsion Spring 1 46 Baffle Ring 1 10 Inner Ring 1 47 Bearing 608 1 11 Compression Spring 1 48 Bearing Sleeve 1 12 Pin 1 49 Magnesium G
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ASSEMBLY DIAGRAM Record Product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 97580 For technical questions, please call 1-800-444-3353. Page 15
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90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, norm
