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OPERATOR'S MANUAL
ROUTER MOUNTING KIT
4950301
(FOR USE WITH BT3000 AND BT3100 TABLE
SAWS)
Your new router mounting kit has been engineered and manufactured to Ryobi's high standard for dependability, ease of
operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual.
Thank you for buying a Ryobi router mounting kit.
SAVE THIS MANUAL FOR FUTURE REFER
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TABLE OF CONTENTS ■ Rules for Safe Operation ............................................................................................................................................3-4 ■ Unpacking ...................................................................................................................................................................... 5 ■ Tools Needed ...................................................................................................................
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RULES FOR SAFE OPERATION Safe operation of this accessory requires that you read and ■ KEEP FINGERS away from the cutter; use fixtures when understand this operator's manual, the operator’s manual for necessary. the table saw and all labels affixed to the tool. ■ ALWAYS USE THE DUST COVER for overhead guard- ing. READ ALL INSTRUCTIONS ■ DO NOT REMOVE JAMMED CUT OFF PIECES UNTIL ■ KNOW YOUR ACCESSORY. Read the operator's manual the switch is off, the cutter has stopped, and the tool has careful
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RULES FOR SAFE OPERATION The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures. SYMBOL MEANING SAFETY ALERT SYMBOL: Indicates danger, warning or caution. May be used in conjunction with other symbols or pictogr
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UNPACKING WARNING: WARNING: Unplug the power supply cord of your saw from the Do not attempt to operate this tool until you have read thoroughly and understand completely all instructions, electrical outlet before you begin mounting this kit. It safety rules, etc. contained in this manual. Failure to should remain disconnected until the mounting comply can result in accidents involving fire, electric operation is complete, all attachments are installed shock, or serious personal injury. Save thi
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LOOSE PARTS THROAT PLATES 5/16 in. WASHERS GUIDE FENCE BRACKET 1/2 in. KNOB BOLTS WITH GUIDE BLOCK ROUTER MOUNTING PLATE TABLE CLAMPING BRACKET 3/4 in. KNOB BOLT 5/16 in. T-NUTS POST M8 SCREWS 5/16 in. WASHER #10-32 SCREWS SPACER GUARD/DUST COVER #5/16-18 SCREWS WITH PIVOT ASSEMBLY #1/4-20 SCREWS Fig. 1 LIST OF LOOSE PARTS Your #4950301 Router Mounting Kit includes the following parts: DESCRIPTION QUANTITY DESCRIPTION QUANTITY Guide Fence Bracket with Guide Block .................. 2 Router Mou
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ASSEMBLY T-NUT SHOWN BETWEEN ADJUSTMENT SCREWS WARNING: The saw's motor cord must be disconnected from the receptacle on the saw when using this kit. The power cord of the router must be plugged into the receptacle on the saw. The saw's master switch T-NUT must be used to turn the router ON and OFF. Failure to do so could result in serious injury. REAR ADJUSTMENT IMPORTANT SCREW This router kit has been specifically designed for use with Ryobi Routers. The hole pattern on the mounting plate has
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ASSEMBLY TO INSTALL GUIDE FENCE BRACKETS: GUARD/DUST COVER WITH ■ To install the guide fence brackets, align each bracket PIVOT ASSEMBLY with two of the T-nuts on top of the rip fence. CARRIAGE BOLT See Figure 4. (NOT SHOWN) KNOB NUT NOTE: Use the front two T-nuts and the back two T-nuts leaving the one in the middle empty. FLATS ON ■ Secure the guide fence brackets to the rip fence with POST 5/16 in. washers and the 5/16 in. x 1/2 in. knob bolts. KNOB BOLTS POST TO INSTALL POST, GUARD/DUST COVE
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ASSEMBLY TO ASSEMBLE ROUTERS WITH 2-HOLE 2–HOLE ROUTER WITH MOUNTING PLATE ATTACHED PATTERN TO ROUTER MOUNTING PLATE (cont'd): See Figures 5 and 6. ■ Secure the router mounting plate to the router using two 5/16-18 x 3/4 in. bolts provided in the router mounting kit. Tighten screws securely. ■ Properly installed, the mounting plate will be securely attached to the router. See Figure 6. TO ASSEMBLE ROUTERS WITH 3-HOLE Fig. 6 PATTERN TO ROUTER MOUNTING PLATE: ROUTER WITH 3–HOLE PATTERN See Figures
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ASSEMBLY TO ASSEMBLE ROUTERS WITH 4-HOLE ROUTER WITH 4–HOLE PATTERN PATTERN TO ROUTER MOUNTING PLATE: See Figures 9 and 10. For Ryobi routers, model numbers RE600 and RE601. ROUTER ■ Unplug the router. MOUNTING SCREWS WARNING: ROUTER Unplug the router to avoid possible injury. ROUTER MOUNTING BASE PLATE ■ Make sure the router switch is OFF and the router is not connected to a power source. ■ Place the router upside down on a workbench and remove the subbase screws and subbase from the router. ■
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ROUTER MOUNTING TO MOUNT ROUTER WITH PLATE TO THROAT PLATE ACCESSORY TABLE: #1/4-20 SCREWS (PROVIDED) ■ Place the router with the mounting plate under the accessory table. See Figure 11. ACCESSORY TABLE ■ Secure the mounting plate to accessory table using the four #1/4-20 x 1/2 in. flat head screws provided. NOTE: The accessory table can be removed from the table saw to attach the router and mounting plate. Follow instructions in the table saw operator's manual for removing and reattaching the a
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ROUTER MOUNTING around the raised portion on the underside of the accessory table, clamping it tightly against the rear DIRECTION OF FEED IS FROM RIGHT TO LEFT AGAINST SHARP EDGES OF ROTATING BIT rail. ■ Secure with a 5/16 in. washer and 5/16-18 x 3/4 in. knob bolt. ■ Tighten knob bolt securely. FINAL ASSEMBLY: After the router mounting parts have been assembled, your setup should be similar to Figure 13. ■ Compare your setup and make any necessary adjustments. ■ Recheck all knob bolts, attachm
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NOTES Page 13
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4950301 ROUTER MOUNTING KIT 5 3 6 8 7 4 9 5 10 3 4 2 11 1 3 12 13 21 15 20 4 16 14 22 24 19 17 23 18 Page 14
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4950301 ROUTER MOUNTING KIT Now that you have purchased your Router Mounting Kit, should a need ever exist for repair parts or service, simply contact your nearest Ryobi Authorized Service Center. Be sure to provide all pertinent facts when you call or visit. PARTS LIST KEY PART NO NUMBER DESCRIPTION QUANTITY 1 969966-001 Guide Block ...........................................................................................................2 2 969965-002 Guide Fence...............................
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OPERATOR'S MANUAL #4950301 ROUTER MOUNTING KIT (FOR USE WITH THE BT3000 AND BT3100 TABLE SAWS WARRANTY Ryobi warrants its accessories for a period of 90 days from the date of purchase. Batteries and chargers are warranted for a period of two years from the date of purchase. PARTS AND SERVICE For parts or service, contact your nearest Ryobi authorized service center. Be sure to provide all relevant information when you call or visit. For the location of the authorized service center nearest you,
