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MODEL W1821
R O U T E R T A B L E
ATTACHMENT
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 3/10)
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © JULY, 2010 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#12866TS Printed in China
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This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsible for its safe use. This responsibility includes but is not limited to proper installa- tion in a safe environment, personnel training and usag
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INTRODUCTION SAFETY SETUP OPERATIONS MAINTENANCE PARTS Contents INTRODUCTION ACCESSORIES Woodstock Technical Support ..................2 Router Table Attachment Accessories ....... 19 Specifications .....................................2 MAINTENANCE SAFETY General .......................................... 20 Standard Machinery Safety .....................3 Cleaning & Protecting ......................... 20 Additional Safety for Router Tables ...........5 PARTS SETUP Table ......................
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Model W1821 (For Machines Mfg. Since 3/10) INTRODUCTION Woodstock Technical Support The Model W1821 has been specially designed to provide many years of trouble-free service. Close atten- tion to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this produc
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SAFETY Model W1821 (For Machines Mfg. Since 3/10) Standard SAFETY SAFETY Machinery Safety READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in mi
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Model W1821 (For Machines Mfg. Since 3/10) 10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended. 11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any flammable or noxious fumes may exist. 12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents. 13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords ove
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SAFETY Model W1821 (For Machines Mfg. Since 3/10) Additional Safety for Router Tables READ and understand this USE this and other machinery with caution entire manual AND the and respect. Always consider safety first, router owner's manual as it applies to your individual working before using this attach- conditions. No list of safety guidelines can ment. Serious personal be complete—every shop environment is injury may occur if safety different. Failure to follow guidelines could and
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Model W1821 (For Machines Mfg. Since 3/10) SETUP Unpacking The Model W1821 has been carefully packaged for safe transportation. If you notice the product has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. A Inventory Refer to Figures 1–3 and the listing below to inventory the contents of the shipping box. B If you can't find an item on this list, check the mounting locations or examine the packaging materials carefully. Occasionally we pre-install
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SETUP Model W1821 (For Machines Mfg. Since 3/10) Assembly Saw Table The Model W1821 mounts on most table saws that have 27" deep tables. If your table saw does not have mounting holes for the installation of the router table, you will need to drill and tap these holes. Also, you may have to modify the fence rails to allow access for the router table T-slots. Read this entire assembly section before you begin the installation procedure below to make sure the W1821 will fit your table saw b
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Model W1821 (For Machines Mfg. Since 3/10) 5. If you have long fence rails that will extend beyond Router Table T-Slot the T-slots of the router table, you will have to modify the top of the rails. This entails making a cut-out that matches or exceeds the dimensions of the router table T-slot, as shown in the illustration in Fence Rail Figure 7. Cut-Out Also, drill mounting holes through the rails that Figure 7. Illustrated example of a fence match the holes in the side of the router ta
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SETUP Model W1821 (For Machines Mfg. Since 3/10) 8. When the saw and router tables are level with each T-Slot Bars other, rotate the foot pad assembly so that it sits firmly on the floor without changing the height of the router table. Tighten the jam nut of the foot pad assembly up to the leg bottom to secure the setting. 9. Slide the two T-slot bars into the T-slots of the router table (see Figure 11). Note: The router table double-cross T-slots offer four different orientations for the
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Model W1821 (For Machines Mfg. Since 3/10) DO NOT operate the attached router without an adequate dust collection system. Follow your router manufacturer's specifications for the required dust collection capacity. Failure to use a dust collection system can result in short and long-term respiratory illness. 11. Attach the dust port to the back of the fence assembly with the (4) M6-1 x 10 cap screws and (4) Dust Port 6mm flat washers, as shown in Figure 14. Figure 14. Dust port installed.
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SETUP Model W1821 (For Machines Mfg. Since 3/10) Router Installation The Model W1821 will support a router with a base 1 1 thickness between ⁄4" and 2 ⁄4". To install a router, do these steps: 1. DISCONNECT THE SAW AND ROUTER FROM POWER! 2. Slide three of the router hold-down assemblies into the T-slots underneath the router table so that they Adjustment allow room for the router base, as shown in Figure Router Clamp Bolt 17. Note: To properly position the hold-down clamp, balance the tig
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Model W1821 (For Machines Mfg. Since 3/10) OPERATIONS General Your router will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate the router with this router table attachment. If at any time you are experiencing difficulties performing any operation, sto
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OPERATIONS Model W1821 (For Machines Mfg. Since 3/10) Operation Overview Workpiece Inspection This overview outlines you the basic process that Some workpieces are not safe to cut or may happens during an operation with the router require modification before routing. Before table attachment. Familiarize yourself with this routing, inspect all workpieces for the following: process to better understand the remaining parts of the Operation section. • Material Type: This router is intended for
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Model W1821 (For Machines Mfg. Since 3/10) Edge Jointing Jointing the edge of a board involves using a straight cutting router bit to remove wood from the face of the board. The result is a perfectly flat and square edge. Always feed the workpiece against the router bit rotation direction, as To joint the edge of a workpiece, do these steps: illustrated below. Otherwise, the workpiece could be aggressively pulled 1. DISCONNECT ROUTER FROM POWER! from your hands, drawing them into the spin
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OPERATIONS Model W1821 (For Machines Mfg. Since 3/10) Groove Cutting Groove cutting produces a groove or bead into the face of the board. Top View To cut a groove into the face of the workpiece, do these steps: 1. DISCONNECT ROUTER FROM POWER! 2. Secure the bit into the router according to the router manufacturer's instructions. Depth-of-Cut 3. Install the smallest table insert into the table that still allows the bit to freely rotate. Figure 21. Groove cutting setup—top view (guard removed
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Model W1821 (For Machines Mfg. Since 3/10) Routing Small Stock Feeding small stock past the router bit is always dangerous. If you must route small stock, use a zero- clearance fence. This will provide greater protection for ALWAYS use hold-downs or featherboards the operator, better workpiece support, and reduced tear and push sticks when shaping small or out on narrow or fragile stock. narrow stock. These devices keep your hands away from the spinning cutter To make a zero-clearance fen
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OPERATIONS n o i t Model W1821 (For Machines Mfg. Since 3/10) Free-Hand Routing Irregular or freehand routing, as illustrated in Figure 24, takes a high degree of skill and dexterity and is done without the protection and aid from the fence and guard. The most dangerous part of free-hand routing is beginning the cut, where the cutter first contacts the workpiece. Often the workpiece will tend to jerk or kickback, presenting an injury hazard to the operator. To reduce this tendency, use a s
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Model W1821 (For Machines Mfg. Since 3/10) Tip: As an alternative to fabricating a custom jig, use the Shop Fox Model W1500 Right Angle Jig, as shown in Figure 26. 3. Remove the fence assembly from the table. 4. Fabricate and mount a custom guard over the bit that safely protects your hands from the spinning cutter. 5. Insert the starting pin in the best suited hole on the routing table or clamp a starting block to the table (see Figure 25 on the previous page for an example). Figure 26.
