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INSTALLATION &
OPERATION MANUAL
GAS RESTAURANT RANGES
90 SERIES AND VG SERIES
MODEL
24L ML-52947
36L ML-52948
481L ML-52950
148L ML-52951
60L ML-52952
260L ML-52954
VG24 ML-114553
VG36 ML-114554
VG60 ML-114555
VG260 ML-114557
PRIOR MLS COVERED
MODEL VG36
IN THE CATALOG
48L ML-52949
160L ML-52953
VG48 ML-114957
VG160 ML-114556
MODEL 36L
For additional information on Vulcan-Hart or to locate an authorized parts
and service provider in your area, visit our website at www.vulcanhart.com
VULCAN-HART
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IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER. IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS
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TABLE OF CONTENTS GAS RESTAURANT RANGE MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 OPTIONAL FIELD INSTALLABLE ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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GAS RESTAURANT RANGE MODELS * 60L, 60LC, 60LCC 160L, 160LC 260L, 260LC, 260LCC VG60 VG160 VG260 * 48L/VG48 481L, 481LC 148L, 148LC 36L, 36LC 24L VG36 VG24 PL-53007 NOTE: References to 90 Series Convection Ovens will include only the following models: 36LC, *148LC, 481LC, 60LC, 60LCC, *160LC, 260LC or 260LCC. * Indicates discontinued model. — 4 —
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OPTIONAL FIELD INSTALLABLE ACCESSORIES DESCRIPTION OPTIONS Flue Devices 1. Stainless steel backsplash with plate shelf. 2. Stainless steel 11" (27.9 cm) low riser. 3 Flex Hose and 1. /4" (19 mm) flex hose/disconnect – 3 ft. (914.4 mm) long. 3 Quick Disconnects 2. /4" (19 mm) flex hose/disconnect – 4 ft. (1219.2 mm) long. 3 3. /4" (19 mm) flex hose/disconnect – 5 ft. (1524 mm) long. Oven Racks 1. 1 extra rack – standard oven style. 2. 1 extra rack – convection oven style. — 5 —
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Installation, Operation and Care of GAS RESTAURANT RANGES 90 SERIES AND VG SERIES PLEASE KEEP THIS MANUAL FOR FUTURE REFERENCE GENERAL Vulcan ranges and ovens are produced with quality workmanship and material. Proper installation, usage and maintenance of your range will result in many years of satisfactory performance. Vulcan-Hart suggests that you thoroughly read this entire manual and carefully follow all of the instructions provided. INSTALLATION UNCRATING This range was inspected before le
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INSTALLATION CODES AND STANDARDS Ranges must be installed in accordance with: In the United States of America 1. State and local codes. 2. National Fuel Gas Code, ANSI-Z223.1 (latest edition). Copies may be obtained from The American Gas Association, Inc., 1515 Wilson Blvd., Arlington, VA 22209. 3. National Electrical Code ANSI/NFPA-70 (latest edition). Copies may be obtained from The National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. In Canada 1. Local codes. 2. CAN/CGA-
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Bumper Bars (Convection Oven Ranges Only) CAUTION: Failure to install bumper bars may cause motor damage and will void the warranty. Remove existing #10 screws. Position bumper bars (supplied) as shown. Replace #10 screws and secure bumper bars (Fig. 2). REAR VIEW OF RANGE NOTES: 1. Bumper bars required for all Convection Oven Ranges. 2. Restraining device required for all ranges with casters. 3. Restraining device not supplied by unit manufacturer. RESTRAINING DEVICE #10 SHEET METAL SCREW B
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Fig. 3 The Restaurant Range griddle top section utilizes a two-fold baffle assembly to support the composite/mortar 1 fire bricks. There will always be only one small 6 /2" (165 mm) wide baffle assembly with every griddle top order. 7 There will be at least one 9 /8" (251 mm) wide baffle assembly per griddle, possibly more, depending on the griddle width. 1 The 6 /2" (165 mm) wide baffle will utilize two 10" x 4" (254 x 101.6 mm), and two 7" x 4" (177.8 x 101.6 mm) brick sets. 7 The 9 / 8" (251
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4. Exercise caution when placing brick in a thermostatically controlled griddle section. DO NOT hit thermostat bulb while installing bricks. The thermostat bulb is a sensitive device and may be easily knocked out of adjustment. 1 Into the 6 /2" (165 mm) wide baffle, install: a. Two 10" x 4" (254 x 101.6 mm) bricks, placing the miter edge, one to each side of the front burner baffle area (Fig. 4). b. Two 7" x 4" (177.8 x 101.6 mm) bricks, one to each side of the rear burner baffle area (Fig. 4).
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7. Check to ensure that all bricks and burners are secure. Carefully replace the griddle top section. When replacing griddle top section, be sure that the griddle capillary and bulb(s) are not in a position to be crushed. Gently pull the griddle capillary towards the front of the range and out from under the griddle area. While two people (one on each side of the griddle) are lowering the griddle into place, the third person must gently feed the griddle thermostat bulb(s) through the “V” shield
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Backsplash Component Parts MODELS *48L, 481L, & *148L 60L & *160L 24L/VG24 36L/VG36 *VG48 VG60/*160 260L/VG260 Std. 23" (58.4 cm) High Std. 23" (58.4 cm) High Std. 23" (58.4 cm) High Std. 23" (58.4 cm) High Std. 23" (58.4 cm) High Backsplash (1) Backsplash (1) Backsplash (1) Backsplash (1) Backsplash (1) Backsplash Channel Backsplash Channel Backsplash Channel Riser Channel Backsplash Channel (2) (2) (2) (1) (2) Heat Shield (1) Heat Shield (1) Heat Shield (48L) (1) Heat Shield
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5. It may be necessary to pull the heat shield bottom out slightly in order to clear the oven flue box area. Be sure the backsplash is resting evenly and the channel holes are lining up with the holes provided in the right- and left-hand body side (Fig’s. 7 & 8). Fig. 7 Fig. 8 6. Install eight #10 sheet metal screws (4 to each channel leg) (Fig. 9). Fig. 9 — 13 —
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1 5 7. From the front, install four /4-20 x 2 /16" (58.7 mm) long machine screws and secure bolts with locknuts. Do 1 not tighten the screws all the way down. Leave about /4" (6.3 mm) of play in each screw (Fig. 10). 8. Lift the shelf up and slide the shelf into position over the screw heads (Fig. 11). 9. Tighten the four screws to secure the shelf. Fig. 10 Fig. 11 LEVELING Check the leveling of the range. Place a carpenter’s level inside the oven cavity across the oven rack(s). Level front-to-b
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As of 7/11/90, the gas pressure regulator is NOT factory installed. The regulator for this gas type is sealed within a plastic bag attached to the oven rack inside the oven cavity. This regulator must be field installed by a qualified installer. Natural gas regulators are preset for 3.7" W.C. (Water Column) (.92 kPa); propane gas regulators for 10.0" W.C. (2.5 kPa) 3 1. Locate /4" (19 mm) gas connection pipe extending from rear of range. 2. Cover pipe threads with leak sealant. 3. Screw regulato
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FLUE CONNECTIONS DO NOT obstruct the flow of flue gases from the flue located on the rear of the range. It is recommended that the flue gases be ventilated to the outside of the building through a ventilation system installed by qualified personnel. From the termination of the flue to the filters of the hood venting system, a minimum clearance of 18" (457 mm) must be maintained. Information on the construction and installation of ventilating hoods may be obtained from the standard for the "Remov
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OPERATION WARNING: THE RANGE AND ITS PARTS ARE HOT. BE VERY CAREFUL WHEN OPERATING, CLEANING OR SERVICING THE RANGE. CONTROLS THERMOSTAT DIAL - STANDARD OVEN — Allows operator to regulate oven temperature from low to 500°F (260°C). THERMOSTAT DIAL - CONVECTION OVEN — Snap-acting type control which allows operator to regulate oven temperature from 150°F to 500°F (65.5°C to 260°C). OPEN TOP BURNER KNOB - STANDARD AND CONVECTION OVENS — Regulates gas flow to top burners. To increase heat, turn knob
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Hot Top and Griddle Top Burners 1. Turn main gas supply ON. 2. Wait 30 seconds and, using a taper, light the hot top or griddle top pilot (Fig. 13). Shown with old style burner knobs New style burner knobs effective 1/98 Fig. 13 3. If pilot fails to light, turn main gas supply OFF. Wait 5 minutes and repeat the above procedures. 4. Turn one hot top or griddle top burner valve ON to remove air from the gas line. Turn burner valve OFF when gas begins to flow. Nightly Shutdown: Turn burner valve OF
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3. If pilot fails to light, turn main gas supply OFF. Wait 5 minutes and repeat the above procedures. 4. Turn one open top burner valve ON to remove air from the gas line. Turn burner OFF when gas begins to flow. Nightly Shutdown: Turn burner valve OFF; pilot will remain lit. Complete Shutdown 1. Turn burner valve OFF; pilot will remain lit. 2. Turn main gas supply OFF. Broiler/Griddle 1. Turn main gas supply ON. 2 Wait 30 seconds and, using a taper, light broiler/griddle pilot (see Fig. 13). 3.
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3. After pilot is lit, turn the thermostat to the desired setting. Nightly Shutdown: Turn oven thermostat OFF. Complete Shutdown 1. Turn oven thermostat OFF. 2. Turn main gas supply OFF. Standard Oven with Spark Ignition (Fig. 17) 1. Move toggle switch to ON position. Oven On Light will illuminate. The oven pilot will automatically light. 2. Once the oven pilot is established, the oven READY light will illuminate. 3. Set oven thermostat to desired temperature. Nightly Shutdown: Push toggle s
