Summary of the content on the page No. 1
{ServiceManual}{Production}{KodakServiceSupport}
Publication No. SM4530-1
30APR96
SERVICE MANUAL
for the
Kodak Ektagraphic III
PAINTED and NON-PAINTED PROJECTORS
Models A, KKA, JA, ATS, AM, AMT, JAMT, B, BR, E,
E-PLUS SLIDE, J-E PLUS, and KKE PLUS
Kodak Home Page
on Internet
Intranet
Table of Contents
A100_0001HA
© Eastman Kodak Company, 1999
Summary of the content on the page No. 2
PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the subject matter gained by Eastman Kodak Company prior to publication. No patent license is granted by this information. Eastman Kodak Company reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from any use o
Summary of the content on the page No. 3
Adjusting the SLIDE LIFT LEVER POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Adjusting the ZERO POSITION SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Adjusting the Focus Light Path - Auto Focus Models . . . . . . . . . . . . . . . . . . . . . 31 Adjusting the NULL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Adjusting the PHOTOCELL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary of the content on the page No. 4
SERVICE MANUAL Section 1: Replacements and Installations Replacing the LOWER HOUSING ASSEMBLY Warning Dangerous Voltage [1] Disconnect the main power. [2] Remove the PROJECTION LENS. [3] Remove the LAMP MODULE ASSEMBLY. [4] Remove the 6 Torx SCREWS (for N.P. models) (or 6 Phillips SCREWS for Painted Models) from the LOWER HOUSING ASSEMBLY. [5] Pull the LOWER HOUSING ASSEMBLY off the TOP HOUSING. Installing the LOWER HOUSING ASSEMBLY LOWER HOUSING SCREW (6) A100_0012HCA LAMP MODULE A100_0012HA [1
Summary of the content on the page No. 5
Replacements and Installations Replacing the FAN SHAFT ASSEMBLY WIRE TIE (not shown) BR and KK models BLOWER COVER WIRE TIE GRILLE ASSEMBLY A100_0013HCA A100_0013HA Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Cut the 3 WIRE TIES: • 1 on BLOWER COVER wires • 2 on SMALL CIRCUIT BOARD between the MOTOR and MECHANISM ASSEMBLY [4] Disconnect the 2 wires from the CYCLE SOLENOID on the SMALL CIRCUIT BOARD. [5] Pull the SM
Summary of the content on the page No. 6
SERVICE MANUAL MOTOR SCREW FAN RETAINER FAN CAP CLIP E-RING FAN PLATE ASSEMBLY SPRING FAN SCREW (3) BELT WASHER FAN BLOWER MECHANISM ASSEMBLY BELT SCREW WASHER CORK WASHER FAN PLATE Painted PROJECTOR A008_0172HCA A008_0172HA [11] Lift the BLOWER COVER ASSEMBLY up. [12] Remove the 3 Hex 1/4 in. SCREWS from the MOTOR. [13] Lift the MOTOR until you observe the FAN BELT and MECHANISM BELT. [14] Remove the FAN BELT and MECHANISM BELT off the MOTOR PULLEY. Use SPRING HOOK TL-1165. Caution Move the MO
Summary of the content on the page No. 7
Replacements and Installations Installing the FAN SHAFT ASSEMBLY FAN BELT A091_4015BCA MECHANISM BELT A091_4015BA Important When installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MOTOR PULLEY, and the FAN BELT on the large MOTOR PULLEY. [1] Do the removal procedure for the FAN BELT and SHAFT in reverse order. Replacing the MOTOR SCREW (3) Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Dis
Summary of the content on the page No. 8
SERVICE MANUAL Installing the MOTOR FAN BELT A091_4015BCA MECHANISM BELT A091_4015BA Important When installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MOTOR PULLEY, and the FAN BELT on the large MOTOR PULLEY. [1] Do the replacement procedure for the MOTOR in reverse order. Replacing the WORM PULLEY and MECHANISM BELT Warning Dangerous Voltage WORM PULLEY [1] Disconnect the main power. SCREW [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Do the r
Summary of the content on the page No. 9
Replacements and Installations Installing the WORM PULLEY and MECHANISM BELT FAN BELT A091_4015BCA MECHANISM BELT A091_4015BA Important When installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MOTOR PULLEY, and the FAN BELT on the large MOTOR PULLEY. [1] Do the replacement procedure for the WORM PULLEY and MECHANISM BELT in reverse order. Replacing the THERMAL FUSE ASSEMBLY Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for t
Summary of the content on the page No. 10
SERVICE MANUAL Installing the THERMAL FUSE ASSEMBLY [1] Do the replacement procedure for the THERMAL FUSE ASSEMBLY in reverse order. SCREW PRE-HEAT DUCT THERMAL FUSE A100_0015GCA POWER SWITCH A100_0015GA 10 30APR96 – SM4530-1
Summary of the content on the page No. 11
Replacements and Installations Replacing the LAMP MODULE RECEPTACLE SCREW (2) PRE-HEAT DUCT SCREW (2) LOWER LIGHT BAFFLE LAMP MODULE RECEPTACLE BLOWER COVER ASSEMBLY A100_0016HCA A100_0016HA SCREW (not shown) Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Cut and remove the necessary WIRE TIES. [4] Remove the 2 Torx SCREWS on the left side of the LOWER LIGHT BAFFLE ASSEMBLY. [5] Loosen the Torx SCREW on the right side
Summary of the content on the page No. 12
SERVICE MANUAL Replacing the CYCLE SOLENOID ASSEMBLY Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedures for the LOWER HOUSING ASSEMBLY and the MOTOR. CYCLE SOLENOID SCREW (2) [3] Cut and remove the necessary WIRE TIES. [4] Disconnect the 2 wires from the CYCLE SOLENOID on the SMALL CIRCUIT BOARD. CYCLE [5] Pull the SMALL CIRCUIT BOARD up. SOLENOID [6] Remove the Torx SCREW (for N.P. models) (or PLUNGER Hex SCREW for Painted Models) from the WORM PULLEY SH
Summary of the content on the page No. 13
Replacements and Installations Replacing the MECHANISM ASSEMBLY SCREW SCREW (3) DARK Warning SHUTTER Dangerous Voltage LENS SWITCH MOUNT [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Cut and remove the necessary WIRE TIES. [4] Disconnect the 2 wires from the CYCLE SOLENOID on the SMALL CIRCUIT BOARD. MECHANISM [5] Pull the SMALL CIRCUIT BOARD up. ASSEMBLY [6] Disconnect all wires connected to the MECHANISM ASSEMBLY: • 1 yellow wire from CYCL
Summary of the content on the page No. 14
SERVICE MANUAL Installing the MECHANISM ASSEMBLY Important To insert the SELECT BUTTON into the hole in the SELECT LEVER when installing the MECHANISM ASSEMBLY, hold the SELECT BUTTON completely down. [1] Do the removal procedure for the MECHANISM ASSEMBLY in reverse order. Replacing the AUTO-FOCUS BRACKET ASSEMBLY SCREW SCREW (2) WORM PULLEY AUTO FOCUS SCREW CYCLE BRACKET A091_4023BCA A091_4023BA SOLENOID ASSEMBLY Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement p
Summary of the content on the page No. 15
Replacements and Installations Replacing the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY LIFT LEVER LIFT LEVER SHAFT STYLE 1 RETARD SPRING E-RING BEARING STYLE 2 RETARD SPRING BEARING NUT A008_0173HCA A008_0173HA E-RING CAM STACK ASSEMBLY Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the MECHANISM ASSEMBLY. [3] Remove the INDEXER LEVER ASSEMBLY from the TOP PLATE of the MECHANISM ASSEMBLY. [4] Remove the Torx SCREW (on N.P. models) (or Hex SCREW on
Summary of the content on the page No. 16
SERVICE MANUAL [12] Remove the LIGHT BAFFLE. LIFT LEVER LIFT LEVER SHAFT SELECT LEVER E-RING BEARING SELECT LEVER SPRING BEARING NUT A008_0174HCA TAB E-RING CAM STACK ASSEMBLY A008_0174HA [13] Remove the NUT from the LIFT LEVER SHAFT. [14] Remove the LIFT LEVER and SHAFT. [15] Remove the 2 E-RINGS from the 2 CAM SHAFT BEARINGS. [16] Remove the 2 CAM SHAFT BEARINGS. [17] Press and hold the SELECT LEVER down. [18] Remove the CAM STACK ASSEMBLY. [19] Disconnect the SELECT LEVER SPRING from the TAB
Summary of the content on the page No. 17
Replacements and Installations [20] Remove the 2 SCREWS from the CYCLE HALF-CYCLE SOLENOID. LEVER [21] Remove the CYCLE SOLENOID. [22] Slide the PLUNGER and PLUNGER SPRING off HALF-CYCLE the CYCLE LEVER. LEVER SPRING E-RING (2) [23] Remove the HALF CYCLE SPRING between the CYCLE LEVER ASSEMBLY and the HALF CYCLE LEVER. [24] Disconnect the INDEX LEVER SPRING from the MECHANISM ASSEMBLY. [25] Push the INDEX LEVER back. CYCLE [26] Remove the 2 E-RINGS: LEVER • 1 on the CYCLE LEVER ASSEMBLY PLUNGER
Summary of the content on the page No. 18
SERVICE MANUAL Replacing the LAMP SOCKET TERMINAL ASSEMBLY, N.P. SCREW Warning LAMP DOOR Dangerous Voltage PLATE ASSEMBLY [1] Disconnect the main power. [2] Remove the LAMP MODULE. [3] Remove the PROJECTION LAMP from the LAMP MODULE. [4] Remove the SCREW from the LAMP DOOR PLATE ASSEMBLY. [5] Release the 2 TABS on the bottom side of the LAMP MODULE next to the LAMP MODULE DOOR. [6] Remove the LAMP DOOR PLATE ASSEMBLY. Caution PROJECTOR Remove the CONDENSER LENS and HEAT LAMP ABSORBING GLASS and
Summary of the content on the page No. 19
Replacements and Installations Replacing the LAMP SOCKET TERMINAL ASSEMBLY, Painted Models E-RING SPRING WASHER PROJECTOR LAMP LAMP EJECTOR CONDENSER 6 TABS HOLDER SCREW SOCKET PIN LAMP SOCKET TOP PLATE CONDENSER LENS LAMP BRACKET HEAT GLASS A008_0171DCA A008_0171DA [1] Disconnect the main power. [2] Remove: • LAMP MODULE • PROJECTION LAMP for the LAMP MODULE from the LAMP MODULE • SCREW and lift the CONDENSER LENS HOLDER up • CONDENSER LENS and HEAT GLASS • RETAINING RING • SPRING WASHER • SOCK
Summary of the content on the page No. 20
SERVICE MANUAL Caution The TABS could break. [3] Bend the 3 TABS of the LAMP BRACKET ASSEMBLY. [4] Lift the top of the LAMP BRACKET ASSEMBLY up. [5] Rotate and push the LAMP TERMINAL ASSEMBLY until it releases. [6] Remove the LAMP TERMINAL ASSEMBLY. Installing the LAMP SOCKET TERMINAL ASSEMBLY, Painted Models [1] Do the replacement procedure for the LAMP SOCKET TERMINAL ASSEMBLY in reverse order and check the following during installation: • Check that the LAMP EJECTOR is aligned correctly befor
