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GBC 4064WF-1 Operation Manual
GBC 4064WF-1
INSTALLATION & OPERATING MANUAL
Part Number: TBD, Rev A.
GB Operating Instructions
I Istruzioni per l'Uso
D Bedienungsanleitungen
NL Gebruiksaanwijzing
F Mode d'Emploi
E Instrucciones de Operación
Part Number: TBD
© 2009 GBC an ACCO Brands Co. Page 1
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GBC 4064WF-1 Operation Manual GB The information in this publication is provided for reference and is believed to be accurate and complete. General Binding Corporation (GBC) is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication, including, but not limited to, any implied warranty of fitness or merchantability for any particular use. GBC reserves the right to make changes t
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GBC 4064WF-1 Operation Manual TABLE OF CONTENTS Page Page Description Description No. No. Cover 1 Sequence of Operations 16 Legal Disclaimer 2 Table of Contents 3 Operating Instructions 17 Important Safety Instructions 4 Film Loading and Threading 17 Important Safeguards 4 Load a Roll of Film 17 General ,Electric & Service Webbing Thermal Film using Warranty 5 Threading Card 18 Specifications 5 Webbing PSA Film / Mount Adhesive Pre- Installation
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GBC 4064WF-1 Operation Manual IMPORTANT SAFETY INSTRUCTIONS IMPORTANT SAFEGUARDS YOUR SAFETY AS WELL AS THE SAFETY OF WARNING: TO GUARD AGAINST INJURY OTHERS IS IMPORTANT TO GBC. IN THIS THE FOLLOWING SAFETY INSTRUCTION MANUAL AND ON THE PRODUCT, PRECAUTIONS MUST BE OBSERVED IN YOU WILL FIND IMPORTANT SAFETY MESSAGES INSTALLATION AND USE OF THE REGARDING THE PRODUCT. READ THESE LAMINATOR. MESSAGES CAREFULLY. READ ALL OF THE General: INSTRUCTIONS AND SAVE THESE Keep hands, lon
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GBC 4064WF-1 Operation Manual This limited warranty shall be void if the laminator has been WARRANTY misused; mishandled; damaged by negligence, by accident, during shipment, or due to exposure to extreme conditions; Limited 90- Day Warranty repaired, altered, moved, or installed by anyone other than GBC GBC warrants to the original purchaser for a period of ninety or its authorized agents; or if incompatible film was used. days on labor and one year on parts after installation that
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GBC 4064WF-1 Operation Manual PRE-INSTALLATION Before a 4064WF-1 Laminator can be installed, ensure the following requirements are met: 1. Are doorways and hallways wide enough for the laminator to be moved to the installation site? 2. Is there ample room for the laminator? • A work area must be established that allows for operation in both the front and rear of the laminator and provides space for efficient material flow. 3. Is the environment appropriate for the laminator?
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GBC 4064WF-1 Operation Manual FRONT CONTROL GUIDE FIGURE 1. 7. Front Roller Press: • When pressed, the Main Rollers will move to the Press or Down position. 8. Front Roller Release: • When pressed, Top Main Roller will move to the Up or Release position. 9. Reset: • When pressed, the counter will reset to “0”. 10. Rear Roller Press: • When pressed, The Pull Roller or Rear Roller will move to the Press or Down position. 11. Rear Roller Release: • When pressed, The Pull Roller or
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GBC 4064WF-1 Operation Manual There are 2 Lamination Processes on 4064WF-1, LAM and ACCUSHIELD. LAM: This setting is intended to be used when an operator wants to use both the top and bottom heater, and wants full downward pressure on the Main Rolls. To Select a Different Pressure or Gap: Press STOP to stop the machine. Press JOB. Rotate the MASTER DIAL. The Pressure and Gap selections are: LAM, 0”, 1/16”, 1/8”, 3/16”, ¼”, 3/8”, ½”, ¾”, 1” FIGURE
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GBC 4064WF-1 Operation Manual A-SHLD: This setting is intended to be used when an operator wants to run ACCUSHIELD. This process requires the rollers to rotate as soon as the solenoids are activated. ACCUSHIELD also requires that the lower roll NOT heat up. All the settings in A-SHLD will have: The lower roll pre-set to 32*F Rollers will rotate as soon as the rollers drop. Rollers will rise before the rollers stop rotating. To Select ACCUSHIELD Mode: Press STOP. Press JO
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GBC 4064WF-1 Operation Manual Saving Temps and Speeds The operator is able to save Temps and Speeds for certain processes on the 4064WF-1. When operating the laminator in the lamination mode, the operator can save the Speed, Top Heat, & Bottom Heat. For each Gap or Pressure setting, one job can be saved. Ex: When the GAP is set on 0”, the TOP & BOTTOM Heat can be saved, as well as the speed. To Save the TOP Heat: Press “TOP TEMP” Rotate the Master Dial until the desired T
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GBC 4064WF-1 Operation Manual LCD QUICK REFERENCE SHEET Figure 1 FIGURE 1: TOP:265*F WAIT When jobs are changed, the shim dials will automatically rotate to the desired setting. Front BOT:032*F SPD: 03ft Tension Error indicates that the Front Shim Dial POS:LAM FRONT has not located the desired setting. • Make sure Air is applied to the machine. FRONT TENSION ERR!!!! • Re-set the Main Power. Figure 2 FIGURE 2: TOP:265*F WAIT When jobs are changed, the shim
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GBC 4064WF-1 Operation Manual LCD DETAILED REFERENCE SHEET FIGURE 1 FIGURE 3 TOP: 230*F WAIT TOP: 230*F WAIT BOT: 230*F SPEED: 05ft BOT: 230*F SPEED: 05ft POS: ½” REAR POS: ½” REAR DISTANCE: 00000ft. SEARCHING FIGURE 3: FIGURE 1: • Top Temp is set for 230*F • Top Temp is set for 230*F • Bottom Temp is set for 230*F • Bottom Temp is set for 230*F • Position of Rollers or Job is ½ inch. • Position of Rollers or Job is ½ inch. • SEARCHING indicates that the shim dials • Di
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GBC 4064WF-1 Operation Manual 2 Table Idler: (FIGURE C, Item 2) FEATURES/ACCESORIES GUIDE The Table Idler assists feeding of images into the web. It is helpful Refer to the following pages for detailed information on the in roll to roll operation and helps move large rigid panels through Features the nip. FIGURE D FIGURE A 1. Safety Light Beam System: (FIGURE D, Item 1) The 4064WF-1 uses a Safety Light Beam to protect the end-user 1. Emergency Stop Buttons: (FIGURE A,
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GBC 4064WF-1 Operation Manual To increase PSI, rotate the knob cock-wise. To reduce the amount of PSI, turn the knob counter clock-wise. 2. Lower Pull Roll: (FIGURE I, Item 2) The Pull rollers located at the back of the laminator are motor FIGURE G driven. They simultaneously pull the film and image. The Lower Pull Roller is clutched. 3. Rear Table: (FIGURE I, Item 3) Used to support finished Media and used when running the machine from the rear. 4. Rear Table Safety Interloc
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GBC 4064WF-1 Operation Manual FIGURE L FIGURE N A 1. Pull Roll Clutch: (FIGURE L Item 1) The Pull Roll Clutch provides tension on the laminated film between the main rolls and pull rolls as the material is cooling. B FIGURE M 1. Main Power Cord. (FIGURE N Item A) The Main Power Cord Plugs into the Main Power Supply. See Power Requirements in the Specs part of the manual for required Voltage and Amperage. 2. Foot Switch. (FIGURE N I
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GBC 4064WF-1 Operation Manual SEQUENCE OF OPERATIONS Diagram #1 GBC U.S 4064WF-1 Effect of Fiber Optics on sequence of operation Modes Situation 1 Situation 2 Situation 3 Machine Run Mode Normal operation Interrupted fiber optic Fiber optic beam cleared + all safety (No Interruption to any beam or opened any circuitries are closed safety circuitry & Fiber safety circuitry.
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GBC 4064WF-1 Operation Manual OPERATING INSTRUCTIONS Film Loading & Threading The top and bottom rolls of laminating film must be of the same width and be present simultaneously. A Small amount of adhesive will “squeeze out” during Lamination. Hardened adhesive deposits can damage the heat rollers. CAUTION: Adhesive will deposit on the rollers if: • Only one roll is used. • Different widths of rolls are loaded together. • Either roll is loaded adhesive side against a heat
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GBC 4064WF-1 Operation Manual Webbing Thermal Film Using Threading Card THERMAL LAMINATE CAUTION: The laminator rollers will be hot and can burn you. For pressure sensitive film (PSA), refer to the section titled WEBBING: USING FILM THREADING CARD FOR PSA FILM. 1. Turn the Main Power ON /OFF to On. 2. Set top and bottom temperature with regards to the film type used. 3. Ensure no brake tension is applied to the film shafts. FIGURE 19 4. Pull the top roll fil
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GBC 4064WF-1 Operation Manual Webbing PSA Film/Mount Adhesive Using Threading Card The laminator should be cool to the touch before Proceeding. 1. Turn the Power ON /OFF to On 2. Load the rolls of film as illustrated in (Fig. 22). Ensure no brake tension is applied to the film shafts. 3. Pull the top roll of film down under the idler bar and up to the upper front rewind tube. 4. Place one piece of masking tape in the
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GBC 4064WF-1 Operation Manual Start Laminating 1. At this point you should have your laminator webbed with the appropriate material for your application. 2. The feed table should be in the normal operating position. 3. Close the main and Pull roll nips. Rollers should be closed. 4. Speed is set to 3 or less and front () motor direction is selected. 5. Press the start ( ) button. 6. Set main roller pressure between 40% – 60% for laminating by turning the main roll lift han
