Summary of the content on the page No. 1
®
CL408e/CL412e Printers
Service Manual
PN 9001078
Rev. B
Summary of the content on the page No. 2
SATO America, Inc. 10350-A Nations Ford Rd. Charlotte, NC 28273 Main Phone: (704) 644-1650 Technical Support Hotline: (704) 644-1660 Fax: (704) 644-1661 http:\\www.satoamerica.com Copyright 2001 SATO America, Inc. The information supplied in this manual was current at time of publication. If you come across procedures that need clarification or find errors or have suggestions contact us at qc@satoamerica.com
Summary of the content on the page No. 3
Table of Contents Section 1. Overview and Specifications Page 1 Overview ........................................................................................................... 1-1 2 Physical Characteristics.................................................................................. 1-2 3 Printer Features................................................................................................ 1-3 4 Sensors .......................................................................
Summary of the content on the page No. 4
Table of Contents Section 4. Electrical Checks and Adjustments 7 Eye-Mark Adjustment .....................................................................................4-11 8 Offset Label Stop Position Adjustment ....................................................... 4-12 9a Ribbon Sensor Operation Verification ......................................................... 4-13 9b Ribbon Sensor Voltage Checking ................................................................ 4-14 10 Print Darkne
Summary of the content on the page No. 5
Table of Contents Section 9. Optional Accessories 1 Overview .......................................................................................................... 9-1 2 Label Cutter Kit Installation............................................................................ 9-2 3 Label Dispenser Kit Installation ..................................................................... 9-6 4 PCMCIA Memory Expansion Installation .................................................... 9-16 5 Flash M
Summary of the content on the page No. 6
® PN 9001078 SATO CL408e/CL412e Service Manual iv Rev. B
Summary of the content on the page No. 7
Section Overview and Specifications 1.1 Overview !
" # # " $"%&'% "
##
'"" & #
$( ##'
&
& # " $ ) # #"
Summary of the content on the page No. 8
Section 1. Overview and Specifications 1.2 Physical Characteristics Depth PAPER CHECK WINDOW Height FRONT ACCESS DOOR LABEL OUT SLOT Width TOP ACCESS DOOR De imensions CL408e CL412 W) ide 10.7 in. (271 mm D) eep 16.9 in. (430 mm H) igh 12.6 in. (321 mm W) eight 28.7 lbs. (13 kg Power Requirements 115 -220 V (+/- 10%) Voltage 50/60 Hz (+/- 1%) 50W idle Power Consumption 130W Operating PN 9001078 SATO CL408e/CL412e Service Manual Page 1-2 Rev. B
Summary of the content on the page No. 9
Section 1. Overview and Specifications 1.3 Printer Features COVER PLATE-REMOVE FOR ACCESS TO DISPENSER AND FAN-FOLD SLOTS INTERFACE SLOT PCMCIA MEMORY EXPANSION SLOT EXT CONNECTOR POWER SWITCH AC FUSE AC POWER INPUT CONNECTOR Rear Panel INTERFACE SLOT "
#"$ #"
& #& " " $#"'" & /*(0! #
+12%,$ (333 (0! #
+! ,4%*5 6 2
(0! #
Summary of the content on the page No. 10
Section 1. Overview and Specifications Printer Features FRONT ACCESS DOOR COVER OPEN SENSOR: INTERLOCK : < #+ " " " " # " 0 & 1 " $ " #"'# #"'" $ 1
& " & 0 1 & " # #$ TOOL FOR DARKNESS ADJUSTMENT FRONT ACCESS PRINT HEAD DOOR OPENED ASSEMBLY UNIT HEAD OPEN LEVER: FRONT ACCES
Summary of the content on the page No. 11
Section 1. Overview and Specifications Printer Features LABEL GUIDE ACCESS PLATE FOR OPTIONAL LABEL DISPENSER MEDIA HOLDER PN 9001078 SATO CL408e/CL412e Service Manual Page 1-5 Rev. B
Summary of the content on the page No. 12
Section 1. Overview and Specifications 1.4 Sensors RIBBON MOTION SENSOR: # " &&
""'
$
# & && # #&& # $ LABEL SENSOR: 2 .3'%!=.>? #@" > ? &#)
# # $'& # &
$&' & #)
#&' = & #
# &
Summary of the content on the page No. 13
Section 1. Overview and Specifications 1.5 Operation Panel LCD DISPLAY PANEL TWO-COLOR STATUS LED LINE KEY FEED KEY PRINT/OFFSET/PITCH POTENTIOMETERS *DSW2 & 3 OPTION CONNECTIOR LABEL TAKEN LED LABEL TAKEN THRESHOLD POTENTIOMETER AB3" /*
# 1<
#
""#" $ " % ># # ?31 # + ' + 1( >#
Summary of the content on the page No. 14
Section 1. Overview and Specifications Operation Panel LCD DISPLAY PANEL 851#"'$6# " " " $ STATUS LED % >/#+@ ?31 #
# $ @ %(
# " #' #$ (
# # &' (B3='$ /#%(
# '
" " #$ LINE KEY ! '$ =' " &
Summary of the content on the page No. 15
Section 1. Overview and Specifications 1.6 Installation Considerations " &#&'" $ "
#& #
+
#' #
## & $ & "
" + #
#&' D 1 &
+ &=& " #'
& & # '$ D <"
" &
Summary of the content on the page No. 16
Section 1. Overview and Specifications 1.8 Environment & Approvals Environmental CL408e/CL412e 0 0 0 0 O1 perating Temperature 4 to 104 F (5 to 40 C) 0 0 0 0 S0 torage Temperature - to 104 F (-20 to 40 C) Og perating Humidity 15-85% RH, non-condensin Sg torage Humidity Max 90% RH, non-condensin EV lectrostatic Discharge 8K Regulatory Approvals SA afety UL, CS RA FI/EMI FCC Class 1.9 General Printer Specifications Se pecification Ce L408 CL412 Print Mr ethod Direct or Thermal Transfe Ss peed (
Summary of the content on the page No. 17
Section 1. Overview and Specifications General Printer Specifications Se pecification Ce L408 CL412 Sensing Te ransmissive See-thru Movabl Re eflective Eye-Mark Movabl Cd ontinuous Form Sensor not use Ribbon M) aximum Width 4.4 in. (111 mm L) ength 1475 ft. (450 m Td hickness 4.5 micron, Face in Win Controls and Signals (1) On n-Line LED Status = Gree Pe ower LED Non (1) Md edia Out LED Status = Re (1) Rd ibbon Out LED Status = Re (1) Ed rror LED Status = Re Lr CD Panel 2 Line x 16 Characte Ol
Summary of the content on the page No. 18
Section 1. Overview and Specifications General Printer Specifications Se pecification Ce L408 CL412 Interface Modules Pl arallel IEEE 1284 Paralle RS232C (9600 to 57,600 bps) Serial RS422/485 (9600 to 57,600 bps) Hardware Flow Control (Ready/Busy) Serial Protocol Software Flow Control (X-On/X-Off) Bi-directional Status 2, 3 or 4 U1 niversal Serial Bus USB Version 1. ET thernet 10/100Base Dt ata Transmission ASCII Forma Processing CC PU 32 Bit RIS FB lash ROM 2 M SB DRAM 16 M RB eceive Buffer 2.
Summary of the content on the page No. 19
Section 1. Overview and Specifications 1.10 Character Fonts Se pecification Ce L408 CL412 Matrix Fonts U) Font (5 dots W x 9 dots H S) Font (8 dots W x 15 dots H M) Font (13 dots W X 20 dots H Xa U Font (5 dots W x 9 dots H) Helvetic XS Font (17 dots W x 17 dots H) Univers Condensed Bold XM Font (24 dots W x 24 dots H) Univers Condensed Bold OA A Font(A 15 dots W x 22 dots H) OCR- (22 dots W x 33 dots H) OCR- OB B Font(B 20 dots W x 24 dots H) OCR- (30 dots W x 36 dots H) OCR- Auto Smoothing F
Summary of the content on the page No. 20
Section 1. Overview and Specifications 1.11 Bar Codes Se pecification Ce L408 CL412 Symbologies Bookland (UPC/EAN Supplemental) EAN-8, EAN-13 CODABAR Code 39 Code 93 Code 128 Interleaved 2 of 5 Industrial 2 of 5 Matrix 2 of 5 MSI POSTNET UCC/EAN-128 UPC-A and UPC-E Ratios 1:2, 1:3, 2:5 User definable bar widths Be ar Height 4 to 600 dots, User programmabl 0 0 0 0 R0 otation , 90 , 180 and 270 Other Features Sequential Numbering Sequential numbering of both numerics and bar codes Cs ustom Chara