Summary of the content on the page No. 1
1609 Industrial Uninterruptible Power Supply
User Manual
Installation and Operation
41063-222-01 (1) 990-1868 12/2004
Summary of the content on the page No. 2
Mount the UPS This unit is designed to mount on a heavy duty DIN rail or on the back panel of an enclosure. For details on DIN rail installation refer to the DIN rail installation guide included in the DIN rail package. The DIN rail kit is not included. When mounting on the back panel of an enclosure, select screws that are appropriate for the weight of this unit and the mounting surface material. Six screws must be used when mounting this unit in an enclosure. Three screws in the top of the
Summary of the content on the page No. 3
Front Panel 120 V model depicted. 8 NO ON 7 COM BATTERY Test 6 NC 5 NO LOW 4 COM BATTERY 3 NC 2 EPO COM 1 EPO PUSH TO RESET INPUT OUTPUT 208/220-240V~ 50/60Hz , 7A MAX 230V~ 50/60Hz, 500VA 325W, 2.7A MAX GROU N D NEUTRAL LINE GROU N D NEUTRAL LINE N L N L Connect Power and Equipment to the UPS Hardwiring should be performed by a qualified electrician. Use appropriate size wires. 1. The UPS features a transient voltage surge-suppression (TVSS) screw located on the front panel. The TVSS screw
Summary of the content on the page No. 4
Connectors Communication Port A standard serial interface cable is incompatible with the UPS. SERIAL PORT Use the cable supplied with the unit. Contact Closure Port The relays are connected from the common (COM) to the normally 8 NO ON closed (NC) pins.When the unit enters a low battery or on battery state, 7 COM BATTERY the appropriate relay will transition and connect the common (COM) to 6 NC 5 NO the normally open (NO) pin. LOW 4 COM BATTERY 3 NC The Contact Closure Port connection will au
Summary of the content on the page No. 5
Operation Operation UPS Display Panel 120 V 208/230 V models models Test Test INPUT OUTPUT INPUT OUTPUT 208/220-240V~ 50/60Hz, 7A MAX 230V~ 50/60Hz, 500VA 208/220-240V~ 50/60Hz, 7A MAX 230V~ 50/60Hz, 500VA 325W, 2.7A MAX 325W, 2.7A MAX GROUND NEUTRAL LINE GROUND NEUTRAL LINE N L N L L2/N L1 L2/N L1 Display Panel Indicators and Function Buttons Indicator Indicator Title Description LED On-Line The UPS is supplying utility power to the connected equipment (see Troubleshooting). AVR Trim The UPS
Summary of the content on the page No. 6
Operation Diagnostic Utility The UPS has a diagnostic feature that indicates the utility voltage. Voltage The UPS starts a self-test as part of this procedure. The self-test does not affect the voltage display. Press and hold the button to view the utility voltage bar graph indicator. After a few seconds, this five-LED Battery Charge indicator on the Battery right of the display panel will show the utility input voltage. Charge Refer to the figure on the left for the voltage reading (values
Summary of the content on the page No. 7
User Configurable Items User Configurable Items UPS settings Settings are adjusted through PowerChute software or optional Network Management Card. Factory User Selectable Function Description Default Choices Automatic Every 14 days • Every 7 days Set the interval at which the UPS will execute a Self-Test (336 hours) (168 hours) self-test. • On start up only • No self-test UPS ID UPS_IDEN Up to eight characters Uniquely identify the UPS (i.e. server name or (alphanumeric) location) for netw
Summary of the content on the page No. 8
User Configurable Items Factory User Selectable Function Description Default Choices Low Battery 2 minutes 2, 5, 8, 11, 14, PowerChute software interface provides Warning 17, 20, 23 minutes automatic, unattended shutdown when approximately two minutes of battery operated run time remains. The low-battery warning beeps are continuous when two minutes of run time remain. Change the low battery warning interval setting to the time that the operating system or system software requires to safe
Summary of the content on the page No. 9
Storage, Maintenance, Transport Storage, Maintenance, Transport Storage Store the UPS covered in a cool, dry location with the batteries fully charged. At 5° to 86° F (–15° to 30° C), charge the UPS battery every six months. At 86° to 113° F (30° to 45° C), charge the UPS battery every three months. Replacing the Battery Module This UPS has an easy-to-replace, hot-swappable battery module. Replacement is a safe procedure, isolated from electrical hazards. You may leave the UPS and connected equ
Summary of the content on the page No. 10
Troubleshooting Troubleshooting Use this chart to solve minor installation and operation problems. Refer to Rockwell Automation Tech Support at 440-646-5800 for further support. Problem and/or Possible Cause Solution UPS will not turn on The battery is not connected properly. Check that the battery connector is fully engaged. Press the button once to power-up the UPS and connected equipment. button not pushed. The UPS is not connected to utility Check that the UPS is properly connected to uti
Summary of the content on the page No. 11
Troubleshooting Problem and/or Possible Cause Solution All LEDs are off and the UPS is wired to input utility power The UPS is shut down or the battery is None: The UPS will restart automatically when utility power is restored and discharged from an extended outage. the battery has a sufficient charge. The Overload LED is illuminated and the UPS emits a sustained alarm tone The UPS is overloaded. The connected equipment exceeds the specified “maximum load” as defined in Specifications listed o
Summary of the content on the page No. 12
Troubleshooting Problem and/or Possible Cause Solution There is no utility power There is no utility power and the UPS is Use the cold start feature to supply power to the connected equipment from off the UPS battery(s). Press and hold the button. The unit will emit two beeps, one short beep and one long beep. Release the button during the second beep. UPS operates on battery although line voltage exists The UPS input circuit breaker trips. Unplug all nonessential equipment from the UPS. Rese
Summary of the content on the page No. 13
Service and Contact Information Service and Contact Information Service If the UPS requires service do not return it to the dealer. Follow these steps: 1. Review the problems discussed in Troubleshooting to eliminate common problems. 2. If the problem persists, contact Rockwell Automation Customer Support. – If the product is determined to be defective, contact the distributor for typical return procedures. – Retain the battery and the Network Management Card (when available). 3. Pack the UPS i
Summary of the content on the page No. 14
Safety Information - SAVE THIS GUIDE This Safety Guide contains important instructions that should be followed during installation and maintenance of the equipment and batteries. It is intended for customers who setup, install, relocate, or maintain equipment. Changes and modifications to this unit not expressly approved could void the warranty. Handling Safety <18 kg (<40 lb) 32–55 kg (70–120 lb) >55 kg (>120 lb) 18–32 kg (40–70 lb) >10º CAUTION! Electrical Safety • Do n