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SW Plus 2524
SW Plus 2548
SW Plus 4024
SW Plus 4048
SW Plus 5548
Owner’s Manual
Sine Wave Plus
Inverter/Charger
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Sine Wave Plus Inverter/Charger Owner’s Manual
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Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, micro turbines, and backup power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute electrical power. s Sine Wave Plu
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About This Manual Purpose The purpose of this Owner’s Manual is to provide explanations and procedures for installing, operating, maintaining, and troubleshooting the Sine Wave Plus Inverter/Charger. Scope The Manual provides safety guidelines, detailed planning and setup information, procedures for installing the inverter, as well as information about operating and troubleshooting the unit. It does not provide details about particular brands of batteries. You need to consult individual bat
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About this Guide Organization This guide is organized into nine chapters and nine appendices. Chapter 1, “Introduction” lists and describes the basic features and parts of the Sine Wave Plus Inverter/Charger. Chapter 2, “System Configuration” contains information to help you plan for a Sine Wave Plus installation in an off-grid, on-grid, or backup power application. Chapter 3, “Installation” describes how to mount and install the Sine Wave Plus Inverter/Charger and perform wiring and cabli
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About this Guide Appendix E, “Over-Charge Protection” supplies information about options for over-charge protection. Appendix F, “Multi-wire Branch Circuit Wiring” supplies information about Multi-wire Branch Circuit Wiring Precautions when using stand- alone 120 Vac inverters or generators. Reading this chapter will provide information regarding identifying and correcting the potential fire hazard that exists when using inverters in this situation. Appendix G, “Emergency Power Off Switches”
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About this Guide Related Information You can find more information about Xantrex Technology, Inc. as well as its products and services at www.xantrex.com You may also need to reference the following installation guides to assist with this installation. These guides (with the exception of the NEC/CEC Reference Guides) are all provided with the specific components when purchased. Generator Start Module (GSM) Installation Guide Auxiliary Load Module (ALM) Installation Guide Inverter Sta
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Important Safety Instructions WARNING This chapter contains important safety and operating instructions as prescribed by UL and CSA standards for inverters used in residential applications. Read and keep this Installation Guide for future reference. 1. Before using the inverter, read all instructions and cautionary markings on the unit, the batteries, and all appropriate sections of this manual. 2. Use only attachments recommended or sold by the manufacturer. Doing otherwise may result in a
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Important Safety Instructions 9. Do not expose this unit to rain, snow, or liquids of any type. This product is designed for indoor use only. Damp environments will significantly shorten the life of this product and corrosion caused by dampness will not be covered by the product warranty. 10. To reduce the chance of short-circuits, always use insulated tools when installing or working with the inverter, the batteries, or the PV arrays. 11. Remove all jewelry while installing this system. T
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Contents Important Safety Instructions Explosive gas precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - viii FCC Information to the User - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - viii 1 Introduction Basic Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1–2 Front Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
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Contents Generator start types - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–20 Additional/Optional Equipment Considerations - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–22 AC Conduit Box (ACCB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–22 DC Conduit Box (DCCB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–23 Fuse Block - - - - - - - - - - - - - - - - - - - - - - - - - - -
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Contents Hardware / Materials Required - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–3 Optional System Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–3 Battery Bank Preparation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–4 Unpacking and Inspecting the Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–5 Knockout Preparation - - - - - - - - - - - - - - - - - -
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Contents 5 Navigation Navigating the Sine Wave Plus - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–2 The Inverter Control Module (ICM) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–3 Inverter Control Module Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–3 The display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–3 The cursor - - - - - - - - -
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Contents 12E Max Charge Amps AC - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–22 12F Bulk Done Amps AC - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–23 12G EQ VDC Done Timer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–24 12H Max Bulk/EQ Timer h:m - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–25 12I Temp Comp - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
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Contents 23G RY11 Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7–21 Generator Starting Scenarios - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7–23 Manual Generator Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7–23 Automatic Generator Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7–24 24 Generator Timers Menu - - - - - - - - - - - - - - - - - - - - - - - -
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Contents Charge Status (Yellow and Green) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8–6 Operational Status Indication (Red and Yellow) - - - - - - - - - - - - - - - - - - - - - - -8–7 Error LED Reset - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8–8 LED Summary - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8–9 The User Menu Summary - - - - - - - - - - - - - - - - - - - - - - - - - -
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Contents 05B Transformer Overtemp - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8–25 05C Heatsink Overtemp - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8–26 05D Low Battery Voltage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8–26 05E High Battery Voltage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8–27 05F External Err (Stacked) - - - - - - - - - - - - - - - - - - - - - - - - - - -
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Contents B Configuration Settings User Menu Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–2 Basic Setup Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–5 Advanced Setup Menu - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -B–10 C Battery Information Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
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Contents F Multi-wire Branch Circuit Wiring Multi-wire Branch Circuits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - F–2 Identifying Multi-wire Branch Circuits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - F–4 Correcting Multi-wire Branch Circuit Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - F–5 G Emergency Power Off Switches The Purpose of an EPO switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
