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Owner’s Manual
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SmartOnline 3-Phase UPS Systems
Models: SU20KX, SU40KX, SU60KX, SU80KX
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Input/Output: 220/380V, 230/400V or 240/415V AC, 3O, 4-wire + ground
Not suitable for mobile applications.
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1111 W. 35th Street, Chicago, IL 60609 USA
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www.tripplite.com/support
Copyright © 2010 Tripp Lite. All trademarks are the sole property of their respective owners.
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PROTECT YOUR
INVESTMENT!
Completed and signed start-up forms
MUST be submitted and approved
by Tripp
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Table of Contents 1 1 Introduction 3 10 Display and Configuration 33 10-1 Control Panel Diagram 33 2 Important Safety Instructions 4 10-2 Display Hierarchy 33 2 3 Control Panel Features 6 10-3 Default Display 34 4 Front and Rear Panel Features 7 10-3-1 Status Display 34 10-4 Main Menu 37 5 Cabinet Installation 9 10-5 UPS Setup 39 3 5-1 Preparation 9 10-5-1 Bypass Setup 40 5-2 Unpacking 9 10-5-2 Output Setup 41 5-3 Placement 10 10-5-3 Battery Setup 43 6 Internal Battery Connection
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1 – Introduction 1 Tripp Lite’s SmartOnline 3-Phase UPS Systems (Models SU20KX, SU40KX, SU60KX and SU80KX) are ideal for backing up and protecting data centers, telecommunications (VoIP), networks, industrial facilities, security/emergency systems and more. 2 Advanced Features: • True on-line double conversion with superior IGBT inverter technology • Low input current THD allows 1:1 generator sizing for maximum efficiency and cost savings • Internal N+1 power module redundancy (SU40KX, SU60K
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2 – Important Safety Instructions 1 SAVE THESE INSTRUCTIONS All sections of this manual contains instructions and warnings that should be followed during the installation and operation of the UPS 2 systems described in this manual. Read all instructions thoroughly before attempting to move, install or operate the UPS systems described in this manual. Failure to comply may invalidate the warranty and cause property damage and/or personal injury. Location Warnings 3 • Install the UPS system in
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2 – Important Safety Instructions 1 Battery Warnings • The UPS system does not require routine maintenance. There are no user-serviceable parts inside. Only qualified service personnel should open the access panels for any reason. 2 • Batteries present a risk of electrical shock and burns from high short-circuit current. Battery connection or replacement should be performed only by qualified service personnel, observing proper precautions. Turn off the UPS system before connecting or disconn
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3 – Control Panel Features 1 D C B A E F G H I J K 2 3 4 • A “NORMAL” LED: This green light illuminates to indicate that the UPS system is in online (normal) mode. The primary AC input supply is present and within standard operating parameters. • B “BATTERY” LED: This amber light illuminates when the UPS system is in battery backup mode, discharging the batteries to provide power 5 to connected equipment. An audible alarm will also sound. • C “BYPASS” LED: This amber light illuminates when
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4 – Front and Rear Panel Features 1 A 2 B 3 C 4 E F D G 5 H H 6 I I SU40KX shown (front) Note: Individual models may vary from diagrams. Unit shown with front bezels removed. 7 • A Control Panel: The control panel allows the operator to monitor and control the UPS system. See Section 3 – Control Panel Features for more information. • B Internal Power Modules: 20kVA internal power modules can be replaced in the field without powering down connected equipment loads. The number of internal powe
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4 – Front and Rear Panel Features (continued) 1 J L M 2 K N 3 O 4 P 5 H H 6 I I SU40KX shown (rear) 7 Note: Individual models may vary from diagrams. Unit shown with front bezels removed. • H Levelers: The levelers provide long-term support for the UPS system. I • Casters: The casters are designed for small position adjustments within the final installation location only; they are not designed for moving the UPS system over longer distances. The casters are not designed to provide long-term s
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5 – Cabinet Installation 1 Read Section 2 – Important Safety Instructions Before Installation 2 5-1 Preparation The UPS system must be installed in a structurally sound area with a level floor that is able to bear the weight of the UPS system, any external 3 battery cabinet and other equipment that will be installed nearby. The installation site should also have a dedicated AC circuit available that is compatible with the UPS system’s input requirements. (See Section 12 – Specifications for d
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5 – Cabinet Installation (continued) 1 5-3 Placement • 1 Use the casters to move the UPS system for a short distance over a level, smooth, stable surface. Do not attempt to use the casters 2 to move the UPS system over longer distances. The UPS system should be moved close to its final installation location inside its shipping container before it is unpacked from the shipping container. Use a mechanical device of sufficient capacity to move 3 the shipping container. Warning: The UPS syste
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6 – Internal Battery Connection (Models SU20KX and SU40KX Only) 1 DANGER! LETHAL HIGH VOLTAGE HAZARD! Potentially lethal high voltage exists within the batteries, even when not connected to a UPS system. Battery connection 2 should be performed by qualified service personnel only, following all the precautions listed in this manual and adhering to local electrical codes. Read Section 2 – Important Safety Instructions before proceeding. Internal battery connection is for models SU20KX and SU40K
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6 – Internal Battery Connection (continued) 1 6-1 Internal Battery Wiring Diagrams (continued) 2 3 4 5 6 UPS System Battery Back Connector 7 Fuse Block Bracket 8 UPS System Battery Back Connector 9 10 11 12 13 SU40KX shown 14 12
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6 – Internal Battery Connection (continued) 1 6-2 Internal Battery Connection Procedure • 1 Place the UPS system in bypass (or turn it completely off) and turn off the internal battery circuit breaker switch, located on the rear of 2 the UPS system. 3 1 4 • 2 Remove the battery access bezels, located on the front of the UPS system. 5 6 2 3 • Remove the battery cartridge fuses from each fuse block. 7 8 3 • Disconnect the blue and white jumper cables attached to each fuse 4 9 block. Warnin
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6 – Internal Battery Connection (continued) 1 6-2 Internal Battery Connection Procedure (continued) • 6 Slide a battery string with a red cable into an empty slot within TERMINALS the battery compartment. Make sure the battery string is oriented 2 as shown in the diagram. Note: Start with the empty slots at the bottom of the battery compartment and work toward the empty slots at the top of the battery compartment. 3 SIDE VIEW 4 6 7 • Slide a battery string with a black cable into an empty
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240 6 – Internal Battery Connection (continued) 1 6-2 Internal Battery Connection Procedure (continued) • 11 Use a voltmeter (user-supplied) to test the voltage of each internal battery pack. Observing proper polarity, connect the voltmeter’s 2 black probe to the battery pack’s black connector; connect the voltmeter’s red probe to the battery pack’s red connector. Make sure the voltmeter’s probes touch the metal contacts inside the battery pack’s connectors. The battery pack’s acceptable D
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7 – Wiring 1 DANGER! LETHAL HIGH VOLTAGE HAZARD! All wiring should be performed by a qualified electrician, in accordance with the warnings in this manual and all applicable 2 electrical and safety codes. Incorrect wiring may damage the UPS system severely and cause serious personal injury and property damage. Read Section 2 – Important Safety Instructions before proceeding. 7-1 Wiring Warnings 3 • De-energize all input and output power sources of the UPS system before installing cables or ma
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7 – Wiring (continued) 1 7-3 UPS System Terminal Block Diagram 2 External Battery Main Input Bypass Input Output Connection 3 + N – R S T N R S T N R S T N 4 5 6 Grounding Terminals 7-4 External Battery Cabinet Wiring Diagrams 7 8 External Battery Cabinet Breaker Switch 9 10 + – + – 11 12 13 SU80KX and BP480V40C shown for illustration only; consult the battery cabinet’s documentation for exact specifications 14 17
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7 – Wiring (continued) 1 7-4 External Battery Cabinet Wiring Diagrams (continued) 2 3 4 TO EXTERNAL BATTERY CABINET 5 6 SU40KX shown External Battery Cabinets B Cabinet: 26AH, 125A Fuses C Cabinet: 40AH, 160A Fuses 7 10 Year Cabinet: 55AH, 78AH, 103AH, 140AH; 250A Circuit Breaker 7-5 Electrical and Cable Data 8 Input, Bypass Input, Reserve, and Output Output and Battery Battery Circuit Battery Cable Model Input Output Breaker Size Cable Size Breaker Fuse Size Size 2 SU20KX 220/380V, 230
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7 – Wiring (continued) 1 7-6 External Battery Cabinet Wiring Warning: External battery cabinets vary. Read the external battery cabinet’s documentation before attempting to connect it to the UPS system. Use only external battery cabinets that have been approved by Tripp Lite. 2 Note: An external battery cabinet is required with models SU60KX and SU80KX. It is optional with models SU20KX and SU40KX. Contact Tripp Lite for external battery cabinet ordering information. • 1 De-energize all input
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7 – Wiring (continued) 1 7-7 AC Input/Output Wiring (Single UPS) • 1 After de-energizing all input and output (AC and DC) of the UPS 2 system, remove the terminal block cover from the UPS system. + – 3 1 4 • If you did not connect the ground cable in Section 7-6, connect the 2 UPS system’s grounding terminal A to your facility’s earth ground B with a 4 AWG (5.189 mm) ground cable. Keep the ground cable connected at all times after installation. 5 B A 6 2 3 • Remove the UPS system’s
