Summary of the content on the page No. 1
UNINTERRUPTIBLE POWER SYSTEM (UPS)
4300 SERIES
Ancillary Cabinets
• 431A - TOSHIBA AUXILIARY CABINET
• 431B - TOSHIBA BATTERY CABINET
• 431M - MAINTENANCE BYPASS SWITCH
INSTALLATION AND OPERATION MANUAL
THREE PHASE - 30-50 KVA
Part # 64525-004
August 2013
Manufactured in the USA
© Copyright 2013 TOSHIBA International Corporation
All rights reserved.
Summary of the content on the page No. 2
4300 Series Ancillary Cabinets Installation and Operation Manual
Summary of the content on the page No. 3
UNINTERRUPTIBLE POWER SYSTEM (UPS) 4300 SERIES Ancillary Cabinets • 431A - TOSHIBA AUXILIARY CABINET • 431B - TOSHIBA BATTERY CABINET • 431M - MAINTENANCE BYPASS SWITCH INSTALLATION AND OPERATION MANUAL THREE PHASE - 30/50 KVA Part # 64525-004 August 2013 4300 Series Ancillary Cabinets Installation and Operation Manual
Summary of the content on the page No. 4
Product Use and Warranty Restrictions The Toshiba products listed in this document are intended for usage in general electronics applications (computer , personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These Toshiba products are neither intended nor warranted for usage in equipment that requires extraordinarily high quality and/or reliability or where a malfunction or failure may cause loss of human life or bodily injury (U
Summary of the content on the page No. 5
UNINTERRUPTIBLE POWER SYSTEM (UPS) Please complete the following information and retain for your records. Unless otherwise specified, the warranty period for the UPS or UPS part is 36 months from the shipment date (see Toshiba International Corporation bill of lading). Unless otherwi se specified, the warranty period for a UPS battery is 24 months from the shipment date (see Toshiba International Corporation bill of lading). JOB NUMBER MODEL NUMBER SERIAL NUMBER APPLICATION
Summary of the content on the page No. 6
Purpose This manual provides information on how to safely install your Toshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment. This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readil
Summary of the content on the page No. 7
Contents 1 Introduction .................................................................................................1 2 General Safety Instructions .......................................................................2 2.1 Symbols ..........................................................................................2 2.2 Signal Words ..................................................................................3 2.3 Qualified Personnel ..............................
Summary of the content on the page No. 8
11 431B - Toshiba Battery Cabinet ...............................................................32 11.1 431B Estimated Runtimes ..........................................................32 11.2 EQUIPMENT WARNING LABELS ...............................................33 11.3 INSTALLATION INSTRUCTIONS ................................................34 11.4 Place the 431B Cabinet ...............................................................35 11.5 Join the Battery Cabinet
Summary of the content on the page No. 9
1 Introduction This manual provides information on how to safely install and operate your 4300 Series acessory cabinets. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment. Qualified personnel should read this manual carefully before transporting, installing, and wiring the UPS Ancill
Summary of the content on the page No. 10
2 General Safety Instructions DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual. 2.1 Symbols The symbols listed below are used throughout this manual. When symbols are used in this manual they will include important safety information that must be carefully followed. Safety Alert Symbol indicates that a potential personal injury hazard exists. Prohibited
Summary of the content on the page No. 11
2.2 Signal Words The signal words listed below are used throughout this manual. When the words DANGER, WARNING, CAUTION and ATTENTION are used in this manual they will include important safety information that must be carefully followed. The word DANGER in capital letters preceded by the safety alert symbol indicates that an imminently DANGER hazardous situation exists, and if not avoided will result in loss of life or serious injury to personnel. The word WARNING in capital letters pre
Summary of the content on the page No. 12
2.4 Factory Authorized Personnel Factory authorized personnel have been factory trained and certified to install, service, and repair the UPS. Contact the Toshiba Customer Support Center for assistance in locating the factory authorized personnel nearest you. 3 Important Safety Instructions 3.1 Maximum Operating Temperatures The following contains important instructions that should be followed during the installation, operation, and maintenance of the 4300 Series UPS Ancillary cabi
Summary of the content on the page No. 13
3.1 Battery Safety The following contains important instructions that should be followed during the installation, operation, and maintenance of the 4300 Series UPS Battery Cabinets. A battery can present a risk of electrical shock and high short DANGER circuit current. To be performed by Qualified Personnel only. 1. Verify that the UPS is off and that the power is disconnected from the power source. 2. Remove watches, ring, jewelry, or other metal objects. 3. Use tools with insulated ha
Summary of the content on the page No. 14
4 Safety Precautions The Toshiba products listed in this document are intended for usage in general electronics applications (computer , personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These Toshiba products are neither intended nor warranted for use in equipment that, if a malfunction or failure occurs, may result in loss of human life or bodily injury (collectively referred to as “Unintended Usage”). Unintended Usage i
Summary of the content on the page No. 15
4.3 Transporting WARNING DO NOT tilt the ancillary cabinet more than 10° from upright position. Tilting the ancillary cabinet more than 10° may cause crushing, trapping or other personal injuries. CAUTION DO NOT transport, move, store, or place the ancillary cabinet on its sides. Excessive force applied from heavy components inside may damage the ancillary cabinet. Avoid vibration or shock exceeding 0.5 g. Failing to observe this precaution may cause damage to the ancillary cabinet. DO N
Summary of the content on the page No. 16
4.4 Transporting By Forklift Refer to Chapter 7 - Weights and Dimensions. Verify forklift maximum load capacity and ensure that the forks are long enough to properly support the UPS. Insert the forks into the space shown in Figure 4.1. Spaces for the forks are provided underneath the ancillary cabinet. All ancillary cabinets have the same dimensions for forklift access. DO NOT tilt UPS when lifting and/or transporting. Minimize the impact when lowering the ancillary cabinet to the floor .
Summary of the content on the page No. 17
4.5 Inspection/Storage Inspection Upon receipt of the ancillary cabinet, an inspection for shipping damage should be performed. Use caution when removing the unit from the pallet. Refer to labels or documentation attached to packing material. Unpacking Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipping, keep all original crating and packing materials for return to the shipping agent. NOTE: The factory warranty does not apply to damage
Summary of the content on the page No. 18
5 Installation Precautions CAUTION Install the ancillary cabinet in a controlled environment. Improper storage and installation environment may deteriorate insulation, shorten component life and cause malfunctions. See Table 5.1 - UPS Installation Environment Standards DO NOT tilt the ancillary cabinet more than 10° from upright position. Tilting the ancillary cabinet more than 10° may cause crushing, trapping or other personal injuries and cause physical damage to internal components. WA
Summary of the content on the page No. 19
WARNING METAL CONDUIT IS NOT AN ACCEPTABLE GROUND. Conductor Routing and Grounding 1) Use separate metal conduits for routing the input power, output power, and control circuits. 2) Follow the wire size and tightening torque specifications. 3) Always ground the unit to reduce the potential for electrical shock and to help reduce electrical noise. 4) A separate ground cable should be run inside the conduit with the input power, output power, and control circuits. 4300 Series Ancillary Cabinets
Summary of the content on the page No. 20
5.1 Wiring/Connection WARNING Perform wiring and connections with correct polarity. Be careful when connecting the UPS to the DC backup system. A wrong connection may cause damage to the UPS, DC backup system, or charger. Connect ONLY one (1) ground wire to the earth ground terminal. A missing ground wire may cause an electrical shock hazard. Connecting to more than one ground may cause a ground loop. See Chapter 9 - UPS Wiring DO NOT force, bend, or pull wires. DO NOT damage wire insula
