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®
Powerware 9395 UPS and Plus 1 UPS
650–825 kVA
Installation and Operation Manual
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IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference. CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d’installation et de maintenance des batteries et d
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Table of Contents 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−1 1.1 UPS Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−1 1.1.1 Installation Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS 4.8 Installing UPS External and Battery Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−18 4.8.1 External Power Wiring Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−18 4.8.2 Battery Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS 7.3 Single UPS Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7−11 7.3.1 Starting the UPS in Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7−11 7.3.2 Starting the UPS in Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS 10 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10−1 10.1 Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10−1 10.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS List of Figures Figure 1-1. Powerware 9395 UPS (650–825 kVA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−2 Figure 1-2. Powerware 9395 UPS (650–825 kVA) with the Field Installed UPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3 Figure 3-1. UPS Cabinet Dimensions (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS Figure 4-34. REPO Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−39 Figure 4-35. Normally−Open REPO Switch Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−40 Figure 4-36. Normally-Closed REPO Switch Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS Figure 8-1. Optional X−Slot Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8−2 Figure 8-2. Sample Event History Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8−6 Figure 8-3. Remote Monitor Panel II Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS This page intentionally left blank. ® viii EATON Powerware 9395 UPS (650–825 kVA) Installation and Operation Manual 164201725 Rev 2 www.powerware.com
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Chapter 1 Figure 1Table 1 Introduction ® Eaton’s Powerware 9395 uninterruptible power supply (UPS) is a true online, continuous−duty, transformerless, double−conversion, solid−state, three−phase system, providing conditioned and uninterruptible AC power to protect the customer’s load from power failures. The Powerware 9395 UPS (650–825 kVA) contains two sections: an integrated system bypass module (ISBM) or an Input Output Module (IOM) rated for a maximum of 825 kVA and an Uninterruptible Power
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INTRODUCTION Power wiring can be routed through the top or bottom of the cabinet with connections made to easily accessible terminals. Control wiring is routed through the top of the cabinet and must be installed in accordance with Class 1 wiring methods. ISBM SECTION UPM SECTION Figure 1-1. Powerware 9395 UPS (650–825 kVA) 1.1.2 Control Panel The control panel, located on the front of the UPS, contains a liquid crystal display (LCD) and pushbutton switches to control the operation of the UPS an
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INTRODUCTION Alarm Contact – One alarm contact is provided for connection to equipment at the facility, such as a light, an audible alarm, or a computer terminal. The equipment connected to this contact alerts you to a UPS alarm. See Chapter 8, Communication," for additional information. X−Slot Communication Bays – Four communication bays are standard equipment. ® One to four optional X−Slot connectivity cards can be installed in the UPS module at any time. X−Slot cards are quickly installe
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INTRODUCTION 1.2 Options and Accessories Contact an Eaton sales representative for information about the following options. 1.2.1 Field Installed UPM A Field Installed UPM (FI−UPM) provides N+1 redundancy for the UPS system. The FI−UPM may be installed at any time in the future when power needs change. The module cabinet is installed on the left side of the ISBM section and is wired directly to the UPS. No input or output wiring changes are needed for redundancy. Operation remains the same as th
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INTRODUCTION 1.2.5 Single−Feed Kit An optional kit is available for converting the dual−feed rectifier and bypass inputs to a single−feed configuration. The kit consists of jumpers for each phase, and the hardware required for installation. 1.2.6 Separate Rectifier Input The UPS can be supplied with separate rectifier inputs for each UPM. Separate inputs provide increased flexibility and reliability by allowing multiple input sources to supply the UPS. Input circuit breaker CB1 is not installed
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INTRODUCTION 1.4 Basic System Configurations The following basic UPS system configurations are possible: Single UPS with three common battery UPMs and a standalone common battery system with a battery disconnect Single UPS with three common battery UPMs, a common battery FI−UPM, and a standalone common battery system with a battery disconnect Single UPS with three separate battery UPMs and a standalone separate battery system with a battery disconnect for each UPM Single UPS with three s
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INTRODUCTION 1.7 Symbols, Controls, and Indicators The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK − Observe the warning associated with the risk of electric shock symbol. CAUTION: REFER TO OPERATOR’S MANUAL − Refer to your operator’s manual for additional information, such as important operating and maintenance instructions. This symbol indicates that you should not discard the UPS or the UPS batteries in the tr
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INTRODUCTION 1.9 Getting Help If help is needed with any of the following: Scheduling initial startup Regional locations and telephone numbers A question about any of the information in this manual A question this manual does not answer Please call the Eaton Help Desk for Powerware products at: United States: 1−800−843−9433 or 1−919−870−3028 Canada: 1−800−461−9166 ext 260 All other countries: Call your local service representative ® 1−8 EATON Powerware 9395 UPS (650–825 kVA) Installation
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Chapter 2 Figure 2Table 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries. Read all instructions before operating the equipment and save this manual for future reference. The UPS is designed for industrial or computer room applications, and contains safety shields behind the door and front panels. However, the UPS is a sophisticated power system a
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SAFETY WARNINGS The operating environment should be maintained within the parameters stated in this manual. Keep surroundings uncluttered, clean, and free from excess moisture. Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. C A U T I O N To prevent damage to the wiring channel and wiring in the UPS cabinet base when lifting or moving the cabinet: Lift and move the cabinet using only the front or rear forklift slots. Verify that the
