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www.mgeups.com
™
Power-Sure
Three Phase
Power Conditioners
Installation and User Manual
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Power-Sure™ 700 — Three Phase Power Conditioners IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS – This manual contains important instructions for Power-Sure™ 700 that must be followed during operation of the equipment. WARNING Opening enclosures expose hazardous voltages. Always refer service to qualified personnel only. ATTENTION L'ouverture des cabinets expose des tensions dangereuses. Assurez-vous toujours que le service ne soit fait que par des personnes qualifiees. WARNUNG! Das öffn
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Installation and User Manual WARNING To reduce the risk of fire or electric shock, install in a temperature and humidity controlled indoor area free of conductive contaminants. This equipment is intended only for installations in a RESTRICTED ACCESS LOCATION. ATTENTION Pour réduire le riske d'inccendie ou d'électrocution, installer dans une enciente intérieure contrôlée en température et humidité et sans contaminants conducteurs. Ce matériel est destiné seulement pour des installations dans un
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Power-Sure™ 700 — Three Phase Power Conditioners CAUTION: Record All Serial Numbers! RECORD ALL SERIAL NUMBERS FOR THE POWER-SURE™ 700 AND COMPONENTS. THESE SERIAL NUMBERS WILL BE REQUIRED IF YOUR SYSTEM NEEDS SERVICE. KEEP THIS MANUAL IN A PLACE WHERE YOU CAN REFERENCE THE SERIAL NUMBERS IF SERVICE IS REQUIRED! POWER-SURE™ 700 SERIAL NUMBER: _______________________________________________ ADDITIONAL SERIAL NUMBERS: ____________________________ ______________________________ _________________
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Installation and User Manual Power-Sure™ 700 Three Phase Power Conditioners Installation and User Manual Revision History Power-Sure™ 700 Three Phase Power Conditioners Installation and User Manual 86-108814-00 Revision: A00 Initial Release 09/2003 A01 ECN#: 003787 02/2004 B00 ECN#: 004681 08/2006 B01 ECN#: 005088 12/2006 For service call 1-800-523-0142 Copyright © 2006 MGE UPS SYSTEMS, INC. All rights reserved. Printed in U.S.A. MGE UPS SYSTEMS, INC. 1660 Scenic Avenue Costa Mesa, CA 92626 (7
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Power-Sure™ 700 — Three Phase Power Conditioners (This page left blank intentionally) vi 86-108814-00 B01
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Installation and User Manual Contents section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . .ii Certification Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii How to Use This Manual and Symbol Usage . . . . . . . . . . . . . . . . . . .iii CAUTION: Record All Serial Numbers! . . . . . . . . . . . . . . . . . . . . . . . .iv Revisio
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Power-Sure™ 700 — Three Phase Power Conditioners Section 3 Maintenance section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 1 3.1 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 1 Power-Sure™ 700 Performance Checklist . . . . . . . . . . . . . . . . . .3 — 2 3.2 Troubleshooting Guide . . . . . .
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Installation and User Manual Figures figure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-1: Power-Sure™ 700 — 10-15kVA Mechanical Cabinet Measurements . . .2 — 2 2-2: Power-Sure™ 700 — 25-30kVA Mechanical Cabinet Measurements . . .2 — 3 2-3: Power-Sure™ 700 — 45-150kVA Mechanical Cabinet Measurements . .2 — 4 2-4: Power-Sure™ 700 — 225-300kVA Mechanical Cabinet Measurements .2 — 5 3-1: Power Module . . . . . . . . . . . . . .
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Power-Sure™ 700 — Three Phase Power Conditioners (This page left blank intentionally) c iv 86-108814-00 B01
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Installation and User Manual Introduction 1.0 Scope This section is a general description of the Power-Sure™ 700 Three Phase Power Conditioners. Includes receiving, location and storage, electrical, mechanical specifications, monitoring, and internal protection for components. 1.1 Reference Manuals N/A 1.2 Section Descriptions This manual is divided into three sections: Section 1: Introduction This section is a general description of the Power-Sure™ 700 Three Phase Power Conditioners. It inclu
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Power-Sure™ 700 — Three Phase Power Conditioners 1.3 Receiving and Inspection Notes Before accepting the shipment from the freight carrier, inspect the exterior surfaces of all shipping containers or packaging used, and the equipment, for damage that may have occurred during transit. If the shipping containers or equipment shows evidence of damage, note the damage on the receiving document (bill of lading) prior to signing for receipt of equipment. ALL CLAIMS FOR SHIPPING DAMAGE MUST BE FILED DI
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Installation and User Manual 1.4.1 Electrical and Performance Specifications *Output Maintained to within ± 3% of nominal. *Input +10% to -20% of the nominal rated input. *Frequency 60 Hertz ± 3 Hertz. Efficiency 95% Minimum. Line Regulation Output is ± 3% of nominal for input variations of +10% to -20% of nominal. Load Regulation Output maintained within 3% from no load to full load. Response Time 1/2 Cycle. Correction Time Output will correct in one step to within ±3% of nominal in 1.5 cycles
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Power-Sure™ 700 — Three Phase Power Conditioners 1.4.3 Input Breaker Main input molded case circuit breaker, rated at 125% of full load input current. 1.5 Monitoring the Power-Sure™ 700 Monitoring of the Power-Sure™ 700 is simple, clean, and effective. Three green light indicators are utilized to display “POWER ON” (output line to neutral for each phase) and one red light indicator to display “ALERT”. The “POWER ON” display is connected directly to the output that indicates the Power-Sure™ 700 i
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Installation and User Manual Installation and Operation 2.0 Scope This section describes installation requirements, system dimensions, cable connections, and start-up procedures for the Power-Sure™ 700 Three Phase Power Conditioners. WARNING: HIGH VOLTAGE, ONLY QUALIFIED ELECTRICIANS SHOULD INSTALL OR PERFORM MAINTENANCE. 2.1 Installation Notes ◗ The Power-Sure™ 700 requires ventilation. Reference Section 1.3.1 for cabinet placement for each model. ◗ After installation is complete, verify the o
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Power-Sure™ 700 — Three Phase Power Conditioners 2.3 Power-Sure™ 700 Installation Drawings and Cabinet Dimensions When sizing the Power-Sure™ 700, be sure to take into consideration all loads and circuits the Power-Sure™ 700 is to supply. Figure 2-1: Power-Sure™ 700 — 10-15kVA Mechanical Cabinet Measurements. TO REMOVE TOP: REMOVE RETAINING SCREW IN REAR OF TOP, LIFT REAR 12" AND SLIDE FORWARD (304.80m) FOR INSTALLATION PURPOSES ONLY TO REMOVE SIDE: REMOVE RETAINING SCREW IN TOP OF PANE
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Installation and User Manual Figure 2-2: Power-Sure™ 700 — 25-30kVA Mechanical Cabinet Measurements. TO REMOVE TOP: REMOVE RETAINING SCREW IN REAR OF TOP, 12" LIFT REAR AND SLIDE FORWARD (304.8m) FOR INSTALLATION PURPOSES ONLY 12" 24" (304.8m) (609.6m) CLEARANCE FOR FOR INSTALLATION SERVICEABILITY PURPOSES ONLY ENVIRONMENTAL CLEARNESS TO REMOVE SIDE: REMOVE RETAINING SCREW IN TOP OF PANEL, LIFT PANEL STRAIGHT UP TOP VIEW 21.5" 29" (546.1m) (736.6m) POWER ON INPUT CIRCUIT BREAKER ALERT BY
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Power-Sure™ 700 — Three Phase Power Conditioners Figure 2-3: Power-Sure™ 700 — 45-150kVA Mechanical Cabinet Measurements. 12.000 FOR INSTALLATION PURPOSES ONLY 24.000 CLEARANCE 12.000 FOR FOR INSTALLATION SERVICEABILITY PURPOSES ONLY ENVIRONMENTAL CLEARNESS TOP VIEW FRONT 45.000 29.000 "ON" LIGHTS OUTPUT ALERT "ALERT" A BC CONDITIONED POWER LIGHT PREFERED INPUT CONDUIT LOCATION PREFERED OUTPUT 44.000 CONDUIT LOCATION 5.500 12.000 FRONT VIEW RIGHT SIDE VIEW *NOTE: RIGHT SIDE PANEL MAY USED FOR O
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Installation and User Manual Figure 2-4: Power-Sure™ 700 — 225-300kVA Mechanical Cabinet Measurements. OUTPUT TERMINALS 6" CLEARANCE REQUIRED (THIS SIDE) OUTPUT ACCESS PLATE LIFT-OFF ACCESS PANEL LIFT-OFF ACCESS PANEL 1.75" (44.45m) CABINET COOLING FAN EDGE FRAMING 1.73" (43.94m) FOR SCREENING 5" CLEARANCE REQUIRED (18 GAGE .047 THICK STEEL) (THIS SIDE) 1" (25.4m) OUTPUT CONDUIT LOCATION 36" CLEARANCE REQUIRED 4.625" (THIS SIDE) 2" (50.8m) (117.47m) INPUT CONDUIT LOCATION 1" (25.4m) METAL – L
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Power-Sure™ 700 — Three Phase Power Conditioners As the input voltage (building power) varies, the voltage available at each tap of the transformer will also change. The amount of variation is dependent upon the input sag or surge, turns ratio and transformer losses. By selecting a particular tap voltage, the output can be kept within a tight range. The way in which this is accom- plished is that an electronic control card using a micro-processor continually monitors the input voltage. When a vo
