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POWER PROTECTION
Series 600T™ UPS
Multi-Module Three Phase
500 kVA to 750 kVA, 60 Hz
Installation
Manual
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The following WARNING applies to all battery cabinets supplied with UPS systems: WARNING HAZARD INTERNAL BATTERY STRAPPING MUST BE VERIFIED BY MANU- FACTURER PRIOR TO MOVING A BATTERY CABINET. Battery cabinets contain non-spillable batteries. Keep units upright. Do not stack. Do not tilt. Failure to heed this warning could result in smoke, fire or electric hazard. Call 1-800-LIEBERT prior to moving battery cabinets.
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Table of Contents 1.0 SAFETY PRECAUTIONS ...... ....... ...... ...... ....... ...... ....... ...... ....... ... 3 2.0 INSTALLATION CONSIDERATIONS..... ...... ...... ....... ...... ....... ...... ....... ... 4 2.1 Types of System Control Cabinets .. ...... ....... ...... ....... ...... ....... ... 6 3.0 UNLOADING AND HANDLING . ....... ...... ...... ....... ...... ....... ...... ....... ... 7 4.0 INSPECTIONS 4.1 External Inspections ....... ...... ...... ....... ...... ....... ...... ....... ...
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List of Figures Figure1 UPS Multi-ModuleUnit BlockDiagram. ...... ....... ...... ....... ...... ....... ... 5 Figure 2 SystemControl Cabinets ....... ...... ...... ....... ...... ....... ...... ....... ... 6 Figure 3 Preferred Grounding Configuration,480or 600VAC Input and Output. ...... ....... .. 15 Figure 4 Grounding Configuration with Ungrounded Delta Source Input ....... ...... ....... .. 16 Figure 5 Preferred Grounding Configuration,Power-Tie Systems ...... ....... ...... ....... .. 17 Fig
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Figure 48 Option Wiring,Battery TemperatureSensor ...... ....... ...... ....... ...... ...... 69 Figure49 Option Wiring,SNMP Interface .... ...... ...... ....... ...... ....... ...... ...... 70 Figure 50 External Interconnections,Module1/SCC,Cable Groups 21and 22 ....... ...... ...... 71 Figure 51 External Interconnections,Module2/SCC,Cable Groups 21and 22 ....... ...... ...... 72 Figure 52 Wiring Configurations, UPS VideoDisplay Terminal ...... ...... ....... ...... ...... 73 Figure 53 Module B
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IMPORTANT SAFETY INSTRUCTIONS Save These Instructions. This manual contains important instructions that should be followed during installation of your Series 600T UPS and batteries. WARNING EXERCISE EXTREME CARE WHEN HANDLING UPS CABINETS TO AVOID EQUIPMENT DAMAGE OR INJURY TO PERSONNEL. THE UPS MODULE WEIGHT RANGES UP TO 12,000 POUNDS (5,455 KG), INCLUDING INPUT TRANSFORMER. THE BATTERY CABINETS WEIGH BETWEEN 3000 POUNDS (1364 KG) AND 4900 POUNDS (2227 KG). LOCATE CENTER OF GRAVITY SYMBOLS BE
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WARNING LOCATE CENTER OF GRAVITY SYMBOLS AND DETERMINE UNIT WEIGHT BEFORE HANDLING CABINET. If you require assistance for any reason, call the toll-free Liebert Global Services number; 1-800- 543-2378. For LGS to assist you expediently, please have the following information available: Part Numbers: ______________________________________________________________ Serial Numbers: ______________________________________________________________ kVA Rating: ____________________________________________
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1.0 SAFETY PRECAUTIONS Read this manual thoroughly, paying special attention to the sections that apply to you, before working with the UPS. Retain this manual for use by installing personnel. Under typical operation and with all UPS doors closed, only normal safety precautions are neces- sary. The area around the UPS system should be kept free from puddles of water, excess mois- ture, or debris. Special safety precautions are required for procedures involving handling, installation, and main- t
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2.0 INSTALLATION CONSIDERATIONS Install your Series 600T UPS in accordance with the submittal drawing package and the follow- ing procedures. A Liebert authorized representative must perform the initial system check-out and start-up to ensure proper system operation. Equipment warranties will be voided unless system start-up is performed by a Liebert authorized representative. Contact your local Liebert sales representative or Liebert Global Services at 1-800-543-2378 to arrange for system start
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Figure 1 UPS Multi-Module Unit Block Diagram Installation Considerations 5
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Figure 2 System Control Cabinets SCCT Dimensions Amp WxD Weight Ratings (Inches) (lbs.) 200-1200 37x37 1000 1600 62x48 1525 2000-2500 62x48 2850 3000 62x48 3100 4000 138x60 5850 2.1 Types of System Control Cabinets 1. SCCT is a stand-alone cabinet containing system control logic for up to six UPS modules, static bypass switch, manually operated disconnects for the static bypass switch, and two motor-operated system breakers. The SCCT is painted the same color as the Liebert UPS, but does not mat
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3.0 UNLOADING AND HANDLING The UPS module is shipped in one cabinet to allow easy handling at the site. Because the weight distribution in the cabinet is uneven, use extreme care during handling and transport. Your installation may also include Battery Cabinets and a System Control Cabinet. WARNING EXERCISE EXTREME CARE WHEN HANDLING UPS CABINETS TO AVOID EQUIPMENT DAMAGE OR INJURY TO PERSONNEL. THE UPS MODULE WEIGHS UP TO 12,000 POUNDS. BATTERY CABINETS WEIGH BETWEEN 3100 AND 4900 POUNDS. LOC
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4.0 INSPECTIONS 4.1 External Inspections 1. While the UPS system is still on the truck, inspect the equipment and shipping container(s) for any signs of damage or mishandling. Do not attempt to install the system if damage is apparent. If any damage is noted, file a damage claim with the shipping agency within 24 hours and contact Liebert Global Services at 1-800-543-2378 to inform them of the damage claim and the condition of the equipment. 2. Locate the bag containing the keys for the front ac
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5.0 EQUIPMENT LOCATION 1. Handle cabinet(s) in accordance with the Section 1.0 Safety Precautions and 3.0 Unloading & Handling. Use a suitable material handling device to move cabinet to its final location. Exercise extreme care because of the uneven weight distribution. Carefully lower the cabinet to the floor. 2. Verify that the UPS system is installed in a clean, cool and dry location. 3. Installation and serviceability will be easier if adequate access is provided on all sides of the equipme
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6.0 BATTERY INSTALLATION 6.1 Battery Safety Precautions Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. When replacing batteries, use the same number and type of batteries. CAUTION Lead-acid batteries contain hazardous materials. Batteries must be handled, transported, and recycled or discarded in accordance with federal, state, and local regulations. Because lead is
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Battery Safety Precautions in French Per CSA Requirements Instructions Importantes Concernant La Sécurité Conserver Ces Instructions ADVERTISSEMENT DES PIECES SOUS ALIMENTATION SERONT LAISSEES SANS PROTECTION DURANT CES PROCEDURES D’ENTRETIEN. UN PERSONNEL QUALIFIE EST REQUIS POUR EFFECTUER CES TRAVAUX. LES FUSIBLES A C.C. DE LA BATTERIE D’ACCUMULATEURS OPERENT EN TOUT TEMPS A LA TENSION NOMINALE. LA PRESENCE D’UN FUSIBLE A C.C. BRULE INDIQUE UN PROBLEME SERIEUX. LE REMPLACEMENT DE CE FUSIBLE,
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Les accumulateurs plomb-acide présentent un risque d’incendie parce qu’ils génèrent des gaz à l’hydrogène. Les procédures suivantes devront être respectées. 1. NE PAS FUMER lorsque près des accumulateurs. 2. NE PASproduiredeflammesou d’étincellesprèsdes accumulateurs. 3. Décharger toute électricité statique présente sur votre corps avant de toucher un accumulateur en touchant d’abord une surfacemétalliquemiseàlaterre. DANGER L’électrolyte est un acide sulfurique dilué qui est dangereux au cont
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6.2 Matching Battery Cabinets Two sizes of optional battery cabinets are available. Refer to Figure 16 to Figure 18. The battery cabinet cells range from 90 to 150 Ampere-hours. The same model battery cabinet may be paral- leled in multiple cabinet strings for additional capacity. Battery capacity (in minutes) at your installation will depend on cabinet model, number of cabinets, and amount of critical load on the UPS. 1. Handling. The Battery Cabinet weighs 3000 to 4900 pounds. Forklift slots a
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7.0 CONFIGURING YOUR NEUTRAL AND GROUND CONNECTIONS Improper grounding is the largest single cause of UPS installation and start-up problems. This is not an easy subject, since grounding techniques vary significantly from site to site, depending on several factors. The questions you should ask are: What is the configuration of the input power source? Most of the recommended schemes for UPS grounding require grounded-wye service. The UPS system requires a bypass neutral for sensing and monitori