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HIPULSE U UPS Single Module And “1+N” (Expandable)
160/200/300/400kVA
User Manual
Version V1.0
Revision date April 29, 2008
BOM 31011661
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
Copyright © 2008 by Emerson Network Power Co., Ltd.
All rights reserved. The contents in this document are subject to change without notice.
Emerson Network Power Co., Ltd.
Address: No.1 Kefa Rd., Sc
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This manual contains information concerning the installation and operation of the HIPULSE U single module (expandable) UPS of Emerson Network Power Co., Ltd. (Emerson for short). All relevant parts of the manual should be read prior to commencing installation. The UPS must be commissioned by an engineer approved by the manufacturer (or its agent) before being put into service. Failure to observe this condition will invalidate any implied warranty. The HIPULSE U UPS has been designed for
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The Manual Describes The Following Equipment: Equipment Model 160kVA UPS (6-pulse) HIPULSE U/160/S/6P 160kVA UPS (12-pulse) HIPULSE U/160/S/12P 200kVA UPS (6-pulse) HIPULSE U/200/S/6P 200kVA UPS (12-pulse) HIPULSE U/200/S/12P 300kVA UPS (6-pulse) HIPULSE U/300/S/6P 300kVA UPS (12-pulse) HIPULSE U/300/S/12P 400kVA UPS (6-pulse) HIPULSE U /400/S/6P 400kVA UPS (12-pulse) HIPULSE U /400/S/12P Option Model 160kVA 11th harmonic filter (50/60Hz) - 160kVA 5th harmonic filter (50/60Hz) - 2
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Safety Precautions Conformity and standards This equipment complies with the following requirements: Normative references: Uninterruptible Power System (UPS). IEC60950-1, IEC62040-1-1 — General and safety requirements for use in operator access area IEC/EN62040-2 — EMC requirements IEC62040-3 — Performance requirements and test methods Continued compliance requires installation in accordance with these instructions and the use of manufacturer approved accessories only. Warning
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Batteries Battery manufacturers supply details of the necessary precautions to be observed when working on, or in the vicinity of, a large bank of battery cells. These precautions should be followed implicitly at all times. Particular attention should be paid to the recommendations concerning local environmental conditions and the provision of protective clothing, first aid and fire-fighting facilities. The warning triangle indicates all the personal safety instructions.
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Contents Chapter 1 General Description ............................................................................................................................................... 1 1.1 Features ................................................................................................................................................................... 1 1.2 Design Concept.................................................................................................................
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3.3.2 Battery Control............................................................................................................................................ 23 3.4 Connecting Main Cabinet And Side Cabinet ......................................................................................................... 24 3.4.1 Connecting Power Cables.......................................................................................................................... 24 3.4.2 Connecting Sign
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6.5.1 Temperature Considerations...................................................................................................................... 47 6.5.2 Battery Population ...................................................................................................................................... 47 6.6 Battery Protection................................................................................................................................................... 48 6.7 B
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9.2 UPS Key Components And Their Lives................................................................................................................. 62 9.2.1 Magnetic Components: Transformer, Inductor .......................................................................................... 62 9.2.2 Power Semiconductor Devices .................................................................................................................. 62 9.2.3 Electrolytic Capacitors ...............
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Chapter 1 General Description 1 Chapter 1 General Description This chapter briefly introduces the features, design concept and operation mode of the HIPULSE U UPS. 1.1 Features The HIPULSE U UPS is connected between a critical load, such as a computer, and its 3-phase mains power supply. Being designed to furnish a well regulated 3-phase output power supply under all rated load and input supply conditions, the system offers the user the following advantages: increased power qua
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2 Chapter 1 General Description 1.2.2 Bypass Supplies The circuit block annotated “Static switch” in Figure 1-2 contains an electronically controlled switching circuit, which enables the critical load to be connected either to the inverter output or to a bypass power source through the static bypass line. During normal system operation, the load is connected to the inverter, and the inverter-side of the static switch is closed. But in the event of a UPS overload or inverter failure,
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Chapter 1 General Description 3 Return of power mains When the mains returns within the required tolerance, the rectifier will start up again automatically and gradually (power walk-in), supplying power to the inverter and recharging the battery at the same time. There will be no interruption of the critical load. Off-battery If the battery system only is taken out of service for maintenance, it is disconnected from the rectifier/charger and inverters by means of (an) external disco
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4 Chapter 1 General Description Operating procedures in ECO mode are the same as those described in Chapter 5 Operating Instructions, except that the load is normally on the bypass mains, the Inverter LED is normally off, and the corresponding alarm message Bypass mode will appear on the LCD. Warning In ECO mode the load is not protected against mains distortion. 1.2.5 UPS Power Switch Configuration Figure 1-2 illustrates the HIPULSE U UPS module in what is known as the split b
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Chapter 1 General Description 5 Auto-restart mode The battery becomes exhausted following an extended AC mains failure. The inverter shuts down when the battery reaches the end-of-discharge voltage (EOD). The UPS can be programmed to Auto Recovery after EOD after a set variable delay time. This mode and any delay time are programmed by the commissioning engineer. Bypass mode The load power is supplied though the mains static bypass line. This may be considered as an intermediate oper
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6 Chapter 2 Mechanical Installation Chapter 2 Mechanical Installation This chapter briefly introduces the mechanical installation of the HIPULSE U UPS, including the notes, environmental considerations, mechanical considerations, preliminary checks and installation drawings. 2.1 Notes Warning Do not apply electrical power to the UPS equipment before the arrival of the commissioning engineer. Warning The UPS equipment should be installed by a qualified engineer in accordanc
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Chapter 2 Mechanical Installation 7 2.2.2 Battery Location Temperature is a major factor in determining the battery life and capacity. Battery manufacturers quote figures for an operating temperature of 20°C. Operating above this temperature will reduce the battery life, and operation below this temperature will reduce the battery capacity. On a normal installation the battery temperature is maintained between 15°C and 25°C. Batteries should be mounted in an environment where the te
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8 Chapter 2 Mechanical Installation 2.4 Preliminary Checks Before you install the UPS hardware you should carry out the following preliminary checks: 1. Verify that the UPS room satisfies the environmental conditions stipulated in the equipment specification, paying particular attention to the ambient temperature, air exchange system, and dust density. 2. Remove any packaging debris, visually examine the UPS and battery equipment for transit damage, both internally and externally.
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15 Chapter 2 Mechanical Installation 9 Top view Air outlet Cable access Base view 14 holes for securing unit to 104 155 424 floor (if required) 40 Grille for air entry from the bottom 22 Surface loading of UPS4× 104cm , 2.7Kg\cm 615 556 1061 1210 1251 Figure 2-2 Top, base views of 160 kVA/200kVA UPS (6-pulse rectifier) (unit in mm) HIPULSE U UPS Single Module And “1+N” (Expandable) 160/200/300/400kVA User Manual 20 104 105 244 46 1685 103 40 1197 651 761 800 843
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10 Chapter 2 Mechanical Installation Side view Front view Air inlet Removable grille - if using side cable entry (2 pcs in 628*102) 1641 873 Removable grille for lifting with fork-lift truck (1 pcs in 1591*116, 2 pcs in 607*102) Back view Top view Air outlet Removable grille for lifting with fork-lift truck (1 pcs in 1591*116, 2 pcs in 607*102) Figure 2-3 Front, side, top, back views of 160 kVA/200kVA UPS (12-pulse rectifier) (unit in mm) HIPULSE U UPS Single Module And “1+N” (Expanda
