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installation, start-up,
583B
Sizes
and operating instructions
3-PHASE SINGLE PACKAGE
030-060
GAS HEATING/AIR CONDITIONERS
WITH PURON® (R-410A) REFRIGERANT
Cancels: New II 583B-30-1
2-06
Low NOx Models Available
NOTE: Read the entire instruction manual before starting the
installation.
Index Page
SAFETY CONSIDERATIONS.....................................................1
RULES FOR SAFE INSTALLATION AND OPERATION....1-2
RECEIVING AND INSTALLATION..........................................2
CHECK EQ
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WARNING: Before performing service or maintenance operations on unit, turn off gas supply then unit main power switch. Electrical shock or explosion could cause serious injury or death. A C MAXIMUM ALLOWABLE DIFFERENCE (in.) B A-B B-C A-C CAUTION: Puron (R-410A) systems operate at higher 1/4 1/4 1/4 pressures than standard R-22 systems. Do not use R-22 service equipment or components on Puron (R-410A) C99065 equipment. Ensure service equipment is rated for Puron Fig. 2—Unit Leveling Tolerances (
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6 C 46 3/16 B D 17 3/8 TYP. 44 5/16 1 TYP. 7/8 3 13/16 SUPPORT B A B SUPPORT A (2) 2 SIDE (2) END VIEW END (2) DECK PAN (INSULATED) A99320 Fig. 4—Roof Curb Dimensions Top View SIDE PANEL 0.75" BASE PAN 4.0" BOTTOM SUPPLY 3.0" SUPPORT RIB(S) SEAL STRIP (FACTORY SUPPLIED) COUNTER FLASHING NAILER (FIELD SUPPLIED) ROOFING FELT (FIELD SUPPLIED) INSULATION CANT STRIP (FIELD SUPPLIED) (FIELD SUPPLIED) ROOFING MATERIAL (FIELD SUPPLIED) A99340 Fig. 5—Roof Curb Dimensions Side View —3—
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TABLE 1—ROOF CURB DIMENSIONS A B C D UNIT SIZE ODS ORDER NUMBER IN. (MM) IN. (MM) IN. (MM) IN. (MM) CPRFCURB006A00 8 (203) 11 27/32 (301) 30 5/8 (778) 28 3/4 (730) 583B030-036 ROOF CPRFCURB007A00 14 (356) 11 27/32 (301) 30 5/8 (778) 28 3/4 (730) CURB CPRFCURB008A00 8 (203) 15 27/32 (402) 42 1/8 (1070) 40 1/4 (1022) 583B042-060 CPRFCURB009A00 14 (356) 15 27/32 (402) 42 1/8 (1070) 40 1/4 (1022) Notes: 1. Roof curb must be set up for unit being installed. 2. Seal strip must be applied as required t
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REQ’D CLEARANCES FOR OPERATION AND SERVICING. in. (mm) REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm) Evaporator coil access side ..................36(914) Topofunit.........................14(355.6) Power entry side (except for NEC requirements).........36(914) Duct side of unit .......................2(50.8) Unittop ..........................48(1219) Side opposite ducts.....................14(355.6) Side opposite ducts .....................36(914) Bottomofunit .......................0.50(12.7
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REQUIRED CLEARANCE FOR OPERATION AND SERVICING REQUIRED CLEARANCE TO COMBUSTIBLE MATL. in. [mm] in. [mm] EVAP. COIL ACCESS SIDE..............................................................36.00 [914.0] TOP OF UNIT...................................................................................14.00 [355.6] POWER ENTRY SIDE......................................................................36.00 [914.0] DUCT SIDE OF UNIT........................................................................
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DETAIL A A05179 MAXIMUM WEIGHT A B UNIT 583B SIZE lb kg in. mm in. mm 030 335 152 22.0 558.5 15.3 388.6 036 343 156 22.0 558.5 15.3 388.6 042 404 183 23.0 584.2 16.3 414.0 048 443 201 21.5 546.1 16.3 414.0 060 490 222 23.5 596.9 16.3 414.3 Fig. 8—Suggested Rigging IN If the installation requires draining the condensate water away from the unit, install a 2-in. trap at the condensate connection to ensureproperdrainage.SeeFig.9.Makesurethattheoutletofthe trapisatleast1in.lowerthanthedrainpanconde
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3. Securefluehoodtofluepanelbyinsertingasinglescrewon CAUTION: Unstable operation may occur when the gas the right side and the left side of the hood. valve and manifold assembly are forced out of position while connecting improperly routed rigid gas piping to VIII. INSTALL GAS PIPING the gas valve. Use a backup wrench when making The gas supply pipe enters the unit through the access hole connection to avoid strain on, or distortion of, the gas control piping. provided.Thegasconnectiontotheunit
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TABLE 2—PHYSICAL DATA — UNIT 583B — 030040-042090 UNIT SIZE 583B 030040 030060 036060 036090 042060 042090 NOMINAL CAPACITY (ton) 21/2 21/2 3 3 31/2 31/2 OPERATING WEIGHT (lb) 313 313 321 321 382 382 COMPRESSORS Scroll Quantity 1 REFRIGERANT (R-410A) Qty (lb) 5.5 5.5 6.9 6.9 9.0 9.0 REFRIGERANT METERING DEVICE .057 .057 .065 .065 .070 .070 Orifice ID (in.)Check-Flo-Rater® Piston CONDENSER COIL 1/17 1/17 2/17 2/17 2/17 2/17 Rows...Fins/in. 12.7 12.7 9.1 9.1 12.3 12.3 Face Area (sq ft) CONDENSER F
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TABLE 3—PHYSICAL DATA — UNIT 583B — 048090-060130 UNIT SIZE 583B 048090 048115 048130 060090 060115 060130 NOMINAL CAPACITY (ton) 444555 OPERATING WEIGHT (lb) 421 421 421 468 468 468 COMPRESSORS Scroll Quantity 1 REFRIGERANT (R-410A) Qty (lb) 9.5 9.5 9.5 10.0 10.0 10.0 REFRIGERANT METERING DEVICE .073 .073 .073 .086 .086 .086 Orifice ID (in.)Check-Flo-Rater® Piston CONDENSER COIL 2/17 2/17 2/17 2/17 2/17 2/17 Rows...Fins/in. 12.3 12.3 12.3 16.4 16.4 16.4 Face Area (sq ft) CONDENSER FAN 3300 3300
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The field-supplied disconnect switch box may be mounted on the unit over the high-voltage inlet hole when the standard power and low-voltage entry points are used. See Fig. 6 and 7 for acceptable location. See unit wiring label and Fig. 14 for reference when making high voltage connections. Proceed as follows to complete the high- voltage connections to the unit. 1. Runthehigh-voltage(L1,L2,L3)andgroundleadsintothe control box. 2. Connect ground lead to chassis ground connection. 3. Locate the b
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TABLE 5—ELECTRICAL DATA — 583B VOLTAGE COMPRESSOR OUTDOOR FAN MOTOR INDOOR FAN MOTOR POWER SUPPLY UNIT RANGE V-PH-HZ SIZE 583B Min Max RLA LRA FLA FLA MCA MOCP* 030 208/230-3-60 187 253 9.6 63.0 0.8 2.1 14.9 20 208/230-3-60 187 253 12.2 77.0 0.8 3.6 19.7 30 036 460-3-60 414 506 5.1 35.0 0.8 1.9 9.1 15 208/230-3-60 187 253 13.5 77.0 1.6 4.1 22.6 35 042 460-3-60 414 506 6.3 39.0 0.9 2.0 10.8 15 208/230-3-60 187 253 14.7 91.0 1.6 4.1 24.1 35 048 460-3-60 414 506 6.5 46.0 0.9 2.0 11.0 15 208/230-3-6
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TRANSFORMER PROTECTION — The transformer is of the ground joint union be loosened, and the supply line be energy-limitingtype.Itissettowithstanda30-secondoverloador allowed to purge until the odor of gas is detected. Never shorted secondary condition. purge gas lines into a combustion chamber. Immediately upondetectionofgasodor,re-tightentheunion.Allow5 PRE-START-UP minutes to elapse, then light unit. b. Make sure that condenser-fan blade is correctly posi- WARNING: Failure to observe the follow
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TABLE 6—HEATING INPUTS GAS SUPPLY PRESSURE MANIFOLD PRESSURE HEATING NUMBER (IN. WG) (IN. WG) INPUT OF Natural Propane† (BTUH)* ORIFICES Min Max Min Max Natural Propane† 40,000 2 4.0 13.0 7.0 13.0 3.5 3.5 60,000 2 4.0 13.0 7.0 13.0 3.5 3.5 90,000 3 4.0 13.0 7.0 13.0 3.5 3.5 115,000 3 4.0 13.0 7.0 13.0 3.5 3.5 130,000 3 4.0 13.0 7.0 13.0 3.5 3.5 *When a unit is converted to propane, different size orifices must be used. See separate natural-to-propane conversion kit instructions. †Based on altitu
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TABLE 7—AIR DELIVERY (CFM) AT INDICATED TEMPERATURE RISE AND RATED HEATING INPUT HEATING TEMPERATURE RISE °F INPUT (BTUH) 20 25 30 35 40 45 50 55 60 65 70 INPUT 40,000 1500 1200 1000 857 750 667 600 ———— 60,000 2250 1800 1500 1286 1125 1000 900 818 750 692 — 90,000 — 2700 2250 1929 1688 1500 1350 1227 1125 1038 964 115,000 — — — 2464 2156 1917 1725 1568 1438 1327 — 130,000 ———— 2438 2167 1950 1773 1625 1500 1393 NOTE: Dashed areas do not fall within the approved temperature rise range of the uni
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AUXILIARY LIMIT SWITCH (ROLLOUT)—The function of IMPORTANT: When evaluating the refrigerant charge, an indi- the switch is to close the main gas valve in the event of flame cated adjustment to the specified factory charge must always be rollout. The switch is located above the main burners. When the veryminimal.Ifasubstantialadjustmentisindicated,anabnormal temperature at the auxiliary switch reaches the maximum allow- condition exists somewhere in the cooling system, such as insuf- able tempera
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—17— C99077 Fig. 18—208/230-3-60 Wiring Diagram
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—18— C99078 Fig. 19—460-3-60 Wiring Diagram
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For 460-v GE Motors — The motor leads are color coded as WARNING: Failure to follow these warnings could follows: result in serious injury or death: 3-SPEED 2-SPEED 1. Turn off gas supply, then turn off electrical power to black = high speed black = high speed the unit before performing any maintenance or service violet = jumper blue = jumper on the unit. orange = medium speed --- 2. Use extreme caution when removing panels and parts. As with any mechanical equipment, serious injury can red = lo
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(030) 60 Hz CHARGING CHART OUTDOOR TEMP FOR USE WITH UNITS USING R410A REFRIGERANT F C 1241 180 1172 170 125 52 115 46 1103 160 105 41 95 35 1034 150 85 29 75 24 965 140 65 18 896 130 55 13 45 7 827 120 758 110 690 100 20.0 30.0 40.0 50.0 60.0 70.0 80.0 SUCTION LINE TEMPERATURE (DEG. F) -7 -1 4 10 16 21 27 SUCTION LINE TEMPERATURE (DEG. C) C99080 Fig. 20—Cooling Charging Chart, 583B030 Units
