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INSTALLATION &
OPERATION MANUAL
HEAVY DUTY GAS BROILERS
CERAMIC BROILERS
MODELS MLS
GHCB40C ML-52212
GHCB40 ML-52211
GHCB44 ML-52213
HCB2T ML-52203
HCB2B ML-52208
SUNGLOW BROILERS
MODELS MLS
IR2T ML-52207
IR2B ML-52201
GHIR44 ML-52210
MODEL GHCB40
For additional information on Vulcan-Hart or to locate an authorized parts and For additional information on Vulcan-Hart or to locate an authorized parts and For additional information on Vulcan-Hart or to locate an authorized parts and For addition
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IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER. IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS
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STOP BOLTS IMPORTANT STOP BOLTS MUST BE IN POSITION FOR SAFE OPERATION OF GRID. IF DAMAGED OR MISSING, REPLACE AT ONCE. DO NOT OPERATE GRID WITHOUT BOLTS. – 3 –
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INSTALLATION, OPERATION AND CARE OF CERAMIC AND SUNGLOW HEAVY DUTY BROILERS PLEASE KEEP THIS MANUAL FOR FUTURE USE GENERAL The manufacturer suggests that you thoroughly read this entire manual and carefully follow all of the instructions provided. Your Vulcan Sunglow or Ceramic Broiler is produced with quality workmanship and material. Proper installation, usage and maintenance of your broiler will result in many years of satisfactory performance. INSTALLATION UNPACKING - ALL BROILER MODELS This
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LOCATION The equipment area must be kept free and clear of combustible substances. This broiler is design certified for installation with the following minimum clearances from combustible and noncombustible adjacent wall construction: COMBUSTIBLE NONCOMBUSTIBLE MODELS CONSTRUCTION CONSTRUCTION GHCB40 Back 6" (152 mm) 0" GHCB40C Right Side 6" (152 mm) 0" GHCB44 Left Side 6" (152 mm) 0" Floor 6" (152 mm) 0" COMBUSTIBLE NONCOMBUSTIBLE MODEL CONSTRUCTION CONSTRUCTION GHIR44 Back 4" (102 mm) 0" Right
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INSTALLATION CODES AND STANDARDS - ALL BROILER MODELS Your broiler must be installed in accordance with: In the United States 1. State and local codes. 2. National Fuel Gas Code, ANSI/Z223.1 (latest edition). Copies may be obtained from The American Gas Association, Inc., 1515 Wilson Blvd., Arlington, VA 22209. 3. National Electrical Code, ANSI/NFPA-70 (latest edition). Copies may be obtained from The National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. In Canada 1. Local c
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3. Remove drip pan and disassemble two 10-24 bolts, one to the left and one to the right of the inside drip pan area, behind the top section front frame (Fig. 2). PL-41717 PL-41718 Fig. 1 Fig. 2 4. Carefully remove broiler top section from the bottom section. 5. Leaving the lower far-left and right holes open, reassemble the top finishing back onto the top. Broilers Shipped in Two Pieces for Restacking The incorporation of the stacking straps will eliminate the use of the two oval slots, one to
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DRAFT HOOD INSTALLATION - GHCB40 OR GHCB44 All GHCB40's and GHCB44's come equipped with a hood flue diverter that is packaged and laying in the top broiler compartment. This flue diverter must be attached to the unit at the time of installation, following the steps below: 1. If the diverter has protective plastic covering the assembly, remove all the plastic. 2. Place the diverter on top of the unit covering the flue (Fig. 4). 3. Remove four 10-24 sheet metal screws from the top rear flange of t
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Body Side Extensions Body side extensions are wrapped separately and packaged lying in the top broiler compartment of each GHCB40/44 Broiler. The use of these extensions is optional. The extensions are intended to help align the broil battery evenly, front to back, with other Vulcan Heavy Duty Ranges. To install, follow the steps below: 1. Locate and unwrap the extensions. SCREWS PL-41723-1 PL-41724 Fig. 8 Fig. 9 2. Remove five 10-24 sheet metal screws that attach each body side to the broiler b
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Fire Brick Installation - GHCB40/44 All GHCB40/44's come equipped with 12 center fire bricks and 8 side bricks. The bricks must be placed in the broiler at the time of installation. The bricks are packaged in a cardboard box, which is placed in the top broiler compartment for shipping. To install the bricks, follow the steps below: 1. Cut through the shipping wire strap that holds the broiler grid in place if this has not already been done. 2. Place the broiler grid into its lowest position. PRO
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4. Center bricks are installed towards the center of the broiler in three rows of four bricks each. Install the center bricks similar to that of the side bricks in Step 3. Angle the bricks and slip them up between the burners, then set them in place. NOTE: The center bricks are to be installed to rest between two burners on the vertical burner flange (Fig. 13 and 14). PL-41728 PL-41729 Fig. 13 Fig. 14 LEVELING AND CONNECTING MANIFOLDS - ALL MODELS The IR2 Model is not designed to be batteried to
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Fig. 15 Questions or concerns regarding the installation procedures may be addressed by calling the Vulcan- Hart Service Department 1-800-814-2028. 3. Engage union nut on manifold pipe of broiler with the male fitting on the next broiler, and draw up union hand-tight. Be sure broilers butt both front and rear. NOTE: Broilers are mounted on a steel, skid-type base, so a crowbar may be used to jockey units. If the manifolds do not line up, then the broilers are not level. 4. Continue to level up
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GAS CONNECTIONS CAUTION: All gas supply connections and any pipe joint compound used must be resistant to the action of propane gases. Connect gas supply to the broiler(s). Make sure the pipes are clean and free of obstructions, dirt and piping compound. Codes require that a gas shutoff valve be installed in the gas line ahead of the broiler. Natural gas broilers and propane gas broilers are equipped with fixed orifices and no adjustment is necessary. Model IR Broilers for operation on natural o
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ELECTRICAL CONNECTIONS WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL CODES. WARNING: DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES. If the broiler is not equipped with a grounding plug and electrical supply is needed, ground the broiler by using the ground lug provided (refer to the wiring diagram located inside the lower cabinet section). Infrared broile
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0 0 5 0 5 4 G 0 N 0 I K 4 A B 0 5 3 Carbonization of Ceramics If the ceramics take on a black sooty accumulation, the burners are receiving an insufficient amount of air. Open the air shutters further to provide more air. If carbonization occurs during initial adjustment, it will burn off as soon as proper adjustment is achieved. Burner Performance If, after a period of satisfactory operation, the burner flame characteristics should change or the length of burner flame should be reduced, either
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LIGHTING INSTRUCTIONS - MODELS HCB2 1. Remove burner box front cover and turn gas supply ON. 2. Place the ceramics, with the projections down, to the rear of broiler burners. The lugs on the burners will properly position themselves. The ceramics are sized at the factory. 3. Turn the gas valve ON and allow air in the line to purge. When gas begins to flow, turn gas valve 3 OFF and wait 5 minutes before lighting the pilots. The pilot flame should be about /4" high and burner with a taper. The bur
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LIGHTING INSTRUCTIONS - MODELS IR2 AND IR44 (INFRARED) 1. Remove burner box cover. 2. Turn gas supply ON. 3. Turn pilot burner B valve (located in the lower left-hand compartment) (Fig. 18) ON and light pilots (one pilot per burner) with a taper (Fig. 19). 4. If the pilots go out, turn B valve (Fig. 18) OFF and wait 5 minutes, then repeat Step 3. BURNER B VALVE TOGGLE SWITCH INDICATOR LIGHT PL-41731-1 PL-41732 Fig. 18 Fig. 19 – 17 –
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Pilot Burner Adjustment Turn the pilot burner B valve ON. The valve is located in the lower compartment. Each burner is provided with a standing pilot burner. Adjust the pilot flame to approximately a 3 /4" (19 mm) flame length. The adjusting valve is installed in the inlet of the pilot burner manifold, located behind the removable front panel above the grid area (Fig. 20). PILOT BURNER ADJUSTMENT VALVE BURNER ORIFICE TIP HI-LOW VALVE PL-41733-1 Fig. 20 – 18 –
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Main Burner Adjustment Orifices (1 per burner) are located in the front of each burner venturi, behind a removable front panel above the grid area. Each burner is controlled by either a "Hi-Lo" Valve (IR2), or a "Hi-Med-Lo" Valve (GHIR44) and an orifice (Fig. 21). Main Burner Valve Adjustment The "high" position is fixed and cannot be adjusted. The "low" position may be adjusted to obtain the minimum stable flame. In order to adjust the "low" setting, turn the knob to "low," remove the knob and
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OPERATION WARNING: THE BROILER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING AND SERVICING THE BROILER. CONTROLS Au Gratin Oven Door and Handle — (GHCB40, GHCB44 and GHIR44) Counterbalanced for easy opening. To open, lift the door handle up. To close the door, pull the handle straight down. Grid Positioning Handle — Allows grid assembly to be adjusted to the proper level depending on the product being prepared. The higher the positioning of the grid, the closer the product will be to
