Summary of the content on the page No. 1
GOLD GOLD GV GV
GOLD GV
GOLD GOLD GV GV
W Water boiler — Series 3 ater boiler — Series 3
W W Water boiler — Series 3 ater boiler — Series 3 ater boiler — Series 3
User’s
information
manual
If the information in this manual is not followed exactly, a fire or
explosion may result, causing property damage, personal injury or
loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not
Summary of the content on the page No. 2
GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 — . 3 — . 3 — . 3 — . 3 — User User User User User’s ’s ’s ’s ’s information manual information manual information manual information manual information manual Please read this page first Hazard definitions The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the life of the product. Indicates presence of hazards that wi
Summary of the content on the page No. 3
GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 . 3 . 3 . 3 . 3 — — — — — User User User User User’’’’’s s s s s information manual information manual information manual information manual information manual STOP!! — Read before proceeding Failure to adhere to the guidelines on this page can result in severe personal injury, death or substantial property damage. Boiler service and maintenance — • To avoid electric shock, disconnect electrical supply before performing maintenan
Summary of the content on the page No. 4
GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 . 3 . 3 . 3 . 3 — — — — — User User User User User’’’’’s s s s s information manual information manual information manual information manual information manual Prevent combustion air contamination — Air contamination Common household and hobby products often contain possible threat of flue gas spillage into the building. fluorine or chlorine compounds. When these chemicals pass through the boiler, they can form strong acids in th
Summary of the content on the page No. 5
GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 . 3 . 3 . 3 . 3 — — — — — User User User User User’’’’’s s s s s information manual information manual information manual information manual information manual Perform maintenance per schedule below Service technician Owner maintenance (see following pages for instructions) (see following pages for instructions) Check boiler area Inspect: • Any problems reported by owner Daily Check air openings Boiler area Check pre
Summary of the content on the page No. 6
GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 . 3 . 3 . 3 . 3 — — — — — User User User User User’’’’’s s s s s information manual information manual information manual information manual information manual User maintenance procedures The boiler should be inspected and started annually, at Boiler must be serviced and the beginning of the heating season, only by a qualified maintained service technician. In addition, the maintenance and care of the boiler designated on page 5
Summary of the content on the page No. 7
GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 . 3 . 3 . 3 . 3 — — — — — User User User User User’’’’’s s s s s information manual information manual information manual information manual information manual User maintenance procedures (cont.) — MONTHLY — Check boiler interior piping 1. Remove boiler jacket top. 2. Visually inspect for leaks around internal piping, circulators, relief valve and other fittings. Immediately call a qualified service technician to repair any leaks
Summary of the content on the page No. 8
GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 . 3 . 3 . 3 . 3 — — — — — User User User User User’’’’’s s s s s information manual information manual information manual information manual information manual User maintenance procedures (cont.) — MONTHLY — Check condensate drain system 1. While the boiler is running check the discharge end of the condensate drain tubing. 2. Make sure no flue gas is escaping from the condensate drain tubing by holding your fingers in front of th
Summary of the content on the page No. 9
GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 . 3 . 3 . 3 . 3 — — — — — User User User User User’’’’’s s s s s information manual information manual information manual information manual information manual User maintenance procedures (cont.) Oil blower motor EVERY Figure 2 Blower motor 6 MONTHS 1. Remove the jacket top panel to access the blower motor. 2. Use only S.A.E. 20 motor oil. DO NOT use household universal oils. Oil Use only S.A.E. 20 motor oil to cup lubricate the
Summary of the content on the page No. 10
GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 . 3 . 3 . 3 . 3 — — — — — User User User User User’’’’’s s s s s information manual information manual information manual information manual information manual How the boiler works . . . Control module The GCM control module responds to signals from the room thermostat, air pressure switch, inlet water sensor and boiler limit circuit to operate the circulators, gas valve, igniter and blower. When a room thermostat calls for hea
Summary of the content on the page No. 11
GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 . 3 . 3 . 3 . 3 — — — — — User User User User User’’’’’s s s s s information manual information manual information manual information manual information manual GOLD GV Water boiler — Series 3 j i b a f e h g d c a supply to system f pressure/temperature gauge b return from system g flueway inspection port cover c combustion air inlet fitting h sensor hose trap d flue outlet i manual air vent e gas valve (see warning, right) j rel
Summary of the content on the page No. 12
GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 . 3 . 3 . 3 . 3 — — — — — User User User User User’’’’’s s s s s information manual information manual information manual information manual information manual Lighting instructions — 7200DERN gas valve Before attempting to start the boiler, check the boiler pressure temperature gauge. If boiler and system are full of water and properly pressurized, the gauge should read at least 12 psig on most systems. Operating the boiler with
Summary of the content on the page No. 13
GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 . 3 . 3 . 3 . 3 — — — — — User User User User User’’’’’s s s s s information manual information manual information manual information manual information manual Lighting instructions — 36E gas valve Before attempting to start the boiler, check the boiler pressure temperature gauge. If boiler and system are full of water and properly pressurized, the gauge should read at least 12 psig on most systems. Operating the boiler without p
Summary of the content on the page No. 14
GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 . 3 . 3 . 3 . 3 — — — — — User User User User User’’’’’s s s s s information manual information manual information manual information manual information manual Common problems and solutions Symptom Common Causes Possible Corrections Thermostat installed where drafts Locate thermostat on inner wall away from Rapid cycling — boiler or heat affect reading heat sources or cool drafts. turns on and off frequently Heat anticipator in
Summary of the content on the page No. 15
GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 . 3 . 3 . 3 . 3 — — — — — User User User User User’’’’’s s s s s information manual information manual information manual information manual information manual Common problems and solutions (continued) Symptom Common Causes Possible Corrections Mineral deposits in sections due to Call qualified service technician to de-lime Popping or percolating constant use of makeup water boiler, if necessary. In some cases, noise heard in
Summary of the content on the page No. 16
Weil-McLain Limited Warranty for Residential & Commercial Cast Iron Boilers RESIDENTIAL WATER WARRANTY—Limited Lifetime These warranties do not cover: RESIDENTIAL STEAM WARRANTY—Limited 10 Year 1. Components that are part of the heating systems, but COMMERCIAL WARRANTY—Limited 10-Year were not furnished by Weil-McLain as a part of the boiler. NOTE: The residential steam and water warranties do not cover residential boilers installed in buildings other than one
