Summary of the content on the page No. 1
Gas Rotisserie Oven
MODEL DRG-40
Installation and Operation Manual
Serial Numbers 120170 and Higher
Summary of the content on the page No. 2
Warranty Information LIMITED ONE YEAR WARRANTY BKI (The "Company") warrants to the original purchaser that at time of shipment from the Company factory, this equipment will be free from defect in materials and workmanship. Written notice of a claim under this warranty must be received by the Company within ONE YEAR from the date of installation, but no longer than ONE YEAR AND THREE MONTHS from date of shipment from the factory. Defective conditions caused by abnormal use or misuse, la
Summary of the content on the page No. 3
Gas Rotisserie Oven Table of Contents Table of Contents Table of Contents .................................................................................................................................................... 1 Introduction.............................................................................................................................................................. 2 Safety Precautions ..........................................................................
Summary of the content on the page No. 4
Gas Rotisserie Oven Introduction Introduction Your DRG-40 is a computer controlled gas fired rotisserie oven. It utilizes a double revolving rotor system to ensure even product cooking. The unit contains a single stage cook and hold computer with 5 customizable cook programs. Electrical controls are provided for powering the unit, turning on inside lights, igniting upper/lower burners, turning the rotors, filling the water bath and resetting the unit. A manual lever is supplied for drain
Summary of the content on the page No. 5
Gas Rotisserie Oven Introduction Safe Work Practices Wear Safe Clothing Appropriate To Your Job Always wear your insulated mitts when handling hot racks or touching any hot metal surface. If you lose or damage your mitts, you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor. Always wear non-skid shoes when working around the oven or any other equipment. Never wear loose clothing such as neckties or scarves while operating this
Summary of the content on the page No. 6
Gas Rotisserie Oven Introduction Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit. If you need a new safety label, obtain the number of the specific label illustrated on page 6, then contact: BKI Technical Services Department P.O. B
Summary of the content on the page No. 7
Gas Rotisserie Oven Introduction Do Not Smoke Near The Oven This oven uses combustible fuels to operate. Smoking near this oven could possibly cause a fire. Do not allow anyone to smoke near this oven. 5
Summary of the content on the page No. 8
Gas Rotisserie Oven Introduction Safety Labels 6
Summary of the content on the page No. 9
Gas Rotisserie Oven Introduction 7
Summary of the content on the page No. 10
Gas Rotisserie Oven Operation Operation Controls and Indicators Refer to the figure and table below for an explanation of the oven’s controls and indicators. 8
Summary of the content on the page No. 11
Gas Rotisserie Oven Operation Item # Description Function 1 HEAT ON LED Illuminates to indicate that the top burners are on. It cuts off only when the temperature is reached. 2 TIME/TEMP Display Shows time/temperature and other messages during operation. 3 Program LEDs (1-5) Illuminates to represent the program selected. 4 Function Buttons ITEM SELECT - This button is used to select the program. When this button is pressed, the controller advances to the next program and its associa
Summary of the content on the page No. 12
Gas Rotisserie Oven Operation Controller Operation The DRG-40 contains a single-stage cook and hold timer/temperature controller that has 5 cook programs and 5 modes of operation. This section explains the operating modes and programming of the controller. Modes Ready Mode This mode is used to inform the operator that the oven temperature is at the initial temperature (Ready Range) for a particular program. Ready mode is entered following the initial warm-up period after power-up or wh
Summary of the content on the page No. 13
Gas Rotisserie Oven Operation If a cycle is changed during a timed cook or hold cycle and the time is set for a value that is less than the elapsed time for the current cycle, the cycle will be completed when the review mode is exited. If the cycle in progress goes into audible alert while in review mode, the controller will exit review mode and all changes will be canceled. Programming Setting a Program 1. Press the ITEM SELECT button to select the desired program (indicated by
Summary of the content on the page No. 14
Gas Rotisserie Oven Operation Cooking 1. Place the POWER switch, LIGHTS switch, and ROTOR switch located on the front panel in the “ON” position. The controller will automatically load the settings from the last program selected and begin regulating to the cook or hold temperature. Typically, the oven temperature is too cool upon power-up. If the oven temperature is below the programmed temperature, the display will alternately flash “too”, “CooL” until the oven temperature reaches the
Summary of the content on the page No. 15
Gas Rotisserie Oven Operation Probe (Thermocouple) Diagnostics If the probe (thermocouple inside the oven) stops working, the controller will cancel the cooking cycle, an audible alert will sound, and the display will show “PROB”. Operation After Gas or Power Outage The oven will shut off automatically if the gas supply is interrupted or the power goes out. If either of these conditions occur you should perform the following procedure: For your safety, if the gas supply stops, or, if
Summary of the content on the page No. 16
Gas Rotisserie Oven Installation Installation Inspection for Shipping Damage It is the owners’ responsibility to file all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage to cartons or crates is found, or if a shortage is found, note this on the bill of lading (all copies) prior to signing. If damage is found when the equipment is opened, immediately call the delivering truck line and follow up the call with a
Summary of the content on the page No. 17
Gas Rotisserie Oven Installation • Make sure a restraining device is used that complies with the Standard for Commercial Gas Ranges, ANSI Z83.11/CGA 1.8 (such as BKI part number FT0279) to guard against transmission of strain to the connector. • The drain on the DRG-40 is a ¾” ball valve. Under NO circumstances, should this valve be hard plumbed to a drain line. A short nipple may be used to direct the discharge into a 2” drain that should have a bell reducer (to act as a funnel)
Summary of the content on the page No. 18
Gas Rotisserie Oven Installation If you are unable to do this, drill a small ¼” hole through the back flange of the shelf, then follow the restraining device manufacturer instructions to finish the installation. Use appliance connectors and quick-disconnect devices that are in compliance with the applicable ANSI and CSA standards. 2. Attach an appliance connector to the oven according to the instructions provided by the appliance connector manufacturer. 3. Connect the gas su
Summary of the content on the page No. 19
Gas Rotisserie Oven Maintenance Maintenance The restraining device must always be connected when the appliance is in service. Disconnect for movement, such as servicing or cleaning. Reconnect the restraint when oven has been returned to its normal position. Failure to remove power from this unit before performing maintenance may cause severe electrical shock. This unit may have more than one disconnect switch. Scheduled Maintenance Use the following table to help manage scheduled
Summary of the content on the page No. 20
Gas Rotisserie Oven Maintenance 2. Turn off all switches and controls and let the oven cool. 3. Drain and dispose of the renderings from bottom of oven. 4. Remove all food products from the unit. Remove V-spits, meat baskets and meat forks from the unit and place them in a large sink to soak in hot cleaning solution (BKI Cleaner). 5. Remove the Rotor System as described below: • Loosen spinner hubs on both sides of the rotor shaft. SPINNER HUB • Lift rotor shaft up an
