Raypak 1000 .19C user manual

Summary of the content on the page No. 1

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COLD WATER START It is commonly known that prolonged internal condensation will dramatically shorten the life of standard boilers and water heaters. While Raypak boilers and water heaters can operate without harmful condensation at lower inlet water temperatures than the competition, there are still applications that require reliable protection against harmful conden- sation caused by frequent, extended, cold water start-ups. Raypak’s Cold Water Start protection system utilizes a pro- portional

Summary of the content on the page No. 3

COLD WATER RUN For the same reason stated for Cold Water Starts, it is even more important to provide protection against condensation from cold inlet water on systems where the return water temperature to the boiler will always be below the acceptable minimum. Raypak’s Cold Water Run system utilizes a variable-speed pump to inject just the right amount of water from the main system loop into the boiler to maintain the optimum inlet temperature. This approach allows the full capacity of the boile

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COLD WATER START BOILER BOILER PUMP 3-WAY VALVE TO FROM SYSTEM SYSTEM SYSTEM PUMP Cold Water Start J-Box Assembly Typical Cold Start Plumbing Pictorial-Not to Scale COLD WATER RUN BOILER BOILER PUMP VARIABLE SPEED INJECTOR PUMP TO FROM SYSTEM SYSTEM SYSTEM PUMP Cold Water Run J-Box Assembly Typical Cold RunPlumbing Pictorial-Not to Scale

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TECHNICAL DATA COLD WATER START TYPICAL BOILER PIPING* * Items required for cold water operation are shown. Other standard system components have been omitted for clarity. COLD WATER RUN TYPICAL BOILER PIPING* * Items required for cold water operation are shown. Other standard system components have been omitted for clarity.

Summary of the content on the page No. 6

TECHNICAL DATA MULTIPLE UNIT COLD WATER START Three-Way Diverting Valve Specifications Total System Load (MBTUH) Valve Size Cv GPM P 500-900 2” NPT 57 70 3.5’ 901-1,800 2-1/2” NPT 74 100 4.2’ 1,801-3,000 2-1/2” NPT 100 150 5.2’ 3,001-4,000 4” Flange 152 220 4.8’ 4,001-6,000 4” Flange 254 330 3.9’ 6,001-8,000 4” Flange 327 440 4.2’ Notes: 1. Maximum of 4 boilers per system. 2. Many variables can impact the proper valve sizing for multiple boilers. This sizing is provided as a guide. When in doub