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Catalog No.: 2100.50P
Effective: 11-01-99
Replaces: 6-01-99
OPERATING AND
INSTALLATION
INSTRUCTIONS
Models
0030B, 0042B, 0066B, 0090B
0135B, 0180B
Type H
RESIDENTIAL BOILERS
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids or other combustible materials
in the vicinity of this or any other appliance. To do so may result in an explosion or fire.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause
property damage, pers
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3 1. RECEIVING EQUIPMENT Contents 3 2. GENERAL SPECIFICATIONS AND DIMENSIONS 4 3. INSTALLATION PROCEDURES 4 - Code Requirements 4 - Mounting Base 4 - Clearance Requirements 4 - Combustion/Ventilation Air 5 - Venting Connections 7 - Vent Damper Installation 10 - Gas Supply Connections 10 - Water Connections & System Piping 14 - Electrical Wiring 22 4. SERVICING PROCECURES 22 - General Locations of Controls 22 - Sequence of Operation 23 - Start Up Procedures 28 - Safe Shutdown Test 28 - Norma
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1. RECEIVING EQUIPMENT Follow the installation instructions furnished with the On receipt of your equipment it is suggested that vent damper package. The plug-in connector can also you visually check for external damage to the carton. If be used with power venters. Refer to the specific the carton is damaged, it is suggested that a note be installation instructions supplied by the power vent made on the Bill of Lading when signing for equipment. manufacturer. Remove the boiler from the carto
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3. INSTALLATION PROCEDURES CODE REQUIREMENTS CLEARANCE REQUIREMENTS Installation must be in accordance with local 1) Minimum Clearances From Combustible Materials codes, or, in the absence of local codes, with the latest editions of the National Fuel Gas Code, ANSI Z223.1, Model Floor Front Back Right Left Top Flue and the National Electrical Code, ANSI/NFPA 70. In No. Vent 0030 Canada installations must conform with the current 0042 Comb. 4" 6"
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2) When the boiler is installed in a confined space Location of the openings is the same as in the such as a utility room or closet (Models 0030,0042 previous case - that is, within 12 inches of the top, and and 0066 only), where all air is supplied from inside within 12 inches of the bottom of the enclosure. If the building, the boiler room must be provided with horizontal ducts are used, the area must be doubled and two openings, each one having a minimum net free the duct area shall not be
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10’ OR LESS The weight of the vent stack or chimney must not rest on boiler draft hood. Support must be provided in VENT CAP compliance with applicable codes. The boiler top and 2’ MIN. draft hood must be readily removable for maintenance 2’ MIN. and inspection. Vent pipe should be adequately sup- ported to maintain proper clearances from combustible construction. 5’ MIN. Type "B" double wall (or equivalent vent pipe is recommended. However single wall metal vent pipe may be used as specifi
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At the time of removal of an existing boiler, the VENT DAMPER INSTALLATION following steps shall be followed with each appliance remaining connected to the common venting system LOCATION placed in operation, while the other appliances remain- The vent damper supplied with each boiler must be ing connected to the common venting system are not located in the vent so that it serves only the appliance in operation. for which it is intended. If improperly installed, a hazardous condition, (a) Seal an
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MOUNTING On vertical vents, the vent damper may be mounted with the actuator in any position. On horizontal vents, do not mount the actuator either directly above or directly below the vent pipe; mount the vent damper actuator to the side of the vent. The vent damper is set up for a continuous pilot system. If the vent damper is installed on an Intermittent Pilot or Hot Surface Ignition equipped system, the energy savings of the vent damper can be improved by plugging the hole in the vent dam
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VENT DAMPER NORMAL OPERATION SUMMARY For safe, efficient operation, the vent damper and all flue product carrying areas of the appliance must be checked annually, with particular attention given to deterioration from corrosion or other sources. Check vent damper operation as follows: 1. When the boiler is off, check that the vent damper position indicator points to the closed position, below. DAMPER DAMPER POSITION POSITION INDICATOR INDICATOR NOTE: To place vent damper in the open position t
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GAS SUPPLY CONNECTIONS The gas valve is provided with pressure taps to The inlet gas connection of the boiler gas valve is measure gas pressure upstream of the gas valve and 1/2". Provide an adequate gas piping supply line no downstream which is the same as the manifold pres- smaller than 1/2", according to the chart below: sure. Maximum Equivalent Pipe Length (Feet) WATER CONNECTIONS & SYSTEM PIPING 1/2" Pipe 3/4" Pipe 1" Pipe 1 1/4" Pipe The pipe size for water connections is shown on MOD
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Systems with multiple zones may require an additional circulator. Consult manufacturers data for valve pressure drops. When an indirect water heating system is used, it is recommended that a separate circulator be installed to meet the required flow and pressure drop conditions of the indirect water heater. We recommend that the make up water from the cold water line have a check valve, gate valve, and feedwater regulator set at 12 psig. Install unions and gate or ball valves at inlet and ou
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AIR VENT AIR SCOOP DIAPHRAGM EXPANSION FEED TANK VALVE PIPE PRESSURE RELIEF VALVE TO DRAIN ZONE COLD VALVES WATER HOT WATER INLET SUPPLY HEATING UNITS CIRCULATOR COLD WATER SUPPLY Fig.# 8998.1 ZONE HEATING WITH INDIRECT DOMESTIC HOT WATER SUPPLY 12
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12" MAX. AIR VENT AIR SCOOP DIAPHRAGM EXPANSION FEED TANK VALVE PIPE PRESSURE RELIEF VALVE TO DRAIN CIRCULATORS COLD WATER INLET HEATING UNITS MULTIPLE ZONES WITH CIRCULATORS Fig. #8999.1 AIR VENT AIR SCOOP DIAPHRAGM EXPANSION FEED TANK VALVE PIPE PRESSURE RELIEF VALVE TO DRAIN COLD ZONE WATER VALVES INLET HEATING UNITS MULTIPLE ZONES WITH ZONE VALVES Fig. #9000.1 13
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ELECTRICAL WIRING The electrical power supply requirement for these The room thermostat should be installed in accordance boilers is 115 volts, 60 Hz. Field wiring connections and with the manufacturer's instructions. The thermostat electrical grounding must comply with the local codes, heat anticipator should be set at 1.0 ampere (automatic or in the absence of local codes, with the National ignition) and 0.60 ampere (standing pilot) for single Electrical Code, ANSI/NFPA 70-1987. Provide a
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WIRING DIAGRAM: STANDING PILOT 24 V 2 STAGE MODELS 90, 135 & 180 Fig. # 2223e See page 14 wiring diagram key information. 15
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WIRING DIAGRAM:INTERMITTENT IGNITION DEVICE (IID) MODELS 30, 42, & 66 *REFER TO INSTALLATION/OPERATING INSTRUCTIONS AND WIRING DIAGRAM SUPPLIED WITH VENT DAMPER. VENT DAMPER OPTIONAL ON CANADIAN MODELS. See page 14 wiring diagram key information. 16
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WIRING DIAGRAM: INTERMITTENT IGNITION DEVICE (IID) MODELS 90, 135 & 180 *REFER TO INSTALLATION/OPERATING INSTRUCTIONS AND WIRING DIAGRAM SUPPLIED WITH VENT DAMPER. VENT DAMPER OPTIONAL ON CANADIAN MODELS. Fig. #2358 See page 14 wiring diagram key information. 17
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WIRING DIAGRAM: Single Zone Taco Valve Fig. # 2228e WIRING DIAGRAM: Dual Zone Taco Valve Fig. # 2229e NOTE: Maximum three (3) zone valves per one (1) 40 VA transformer. WIRING DIAGRAM: Dual Zone Honeywell Valve Fig. # 2230e NOTE: Maximum five (5) zone valves per one (1) 40 VA Transformer. 18
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WIRING DIAGRAM: System with (3) Zone Pumps Fig. #2232e NOTE: Check VA rating of each relay coil. Total load must not exceed VA rating of transformer. WIRING DIAGRAM: Power Vent System w/ Zone Valve Taco Zone Valve Fig. #2233e Honeywell Zone Valve Fig. #2234e 19
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WIRING DIAGRAM: Primary/Secondary Pumping System Honeywell Zone Valve Fig. #2223.2e 20
