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R RO OU UT TE ER R T TA AB BL LE E
I IT TE EM M W W2 20 00 00 0
O OP PE ER RA AT TI IN NG G M MA AN NU UA AL L
P P..O O.. B Bo ox x 2 23 30 09 9
B Be el ll li in ng gh ha am m,, W WA A 9 98 82 22 27 7
COPYRIGHT © 1995 BY WOODSTOCK INTERNATIONAL, INC., REG.# TX 3 360-515
W WA AR RN NI IN NG G: : N NO O P PO OR RT TI IO ON N O OF F T TH HI IS S M MA AN NU UA AL L M MA AY Y B BE E R RE EP PR RO OD DU UC CE ED D I IN N A AN NY Y S SH HA AP PE E
O OR R F FO OR RM M W WI IT TH
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T TA AB BL LE E O OF F C CO ON NT TE EN NT TS S I I.. I IN NT TR RO OD DU UC CT TI IO ON N ....................................................................................................................................2 A. SAFETY INSTRUCTIONS FOR ALL TOOLS ............................................................................2 ® B. ADDITIONAL SAFETY RULES FOR THE REBEL ................................................................3 C. COMMENTARY ..................................
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I I.. I In nt tr ro od du uc ct ti io on n ® ® F Fo or r Y Yo ou ur r O Ow wn n S Sa af fe et ty y,, R Re ea ad d I In ns st tr ru uc ct ti io on ns s B Be ef fo or re e U Us si in ng g T Th he e R Re eb be el l • • • Always wear eye protection Keep fingers away from rotating cutters • • • Always feed against the rotation of the cutter Do not use awkward hand positions • Use overhead guard when fence is not in place A A.. S Sa af fe et ty y I In ns st tr ru uc ct ti io on ns s F Fo o
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1 13 3.. D DO O N NO OT T O OV VE ER RR RE EA AC CH H.. Keep proper footing 1 18 8.. N NE EV VE ER R L LE EA AV VE E T TH HE E T TO OO OL L R RU UN NN NI IN NG G and balance at all times. U UN NA AT TT TE EN ND DE ED D - - T TU UR RN N P PO OW WE ER R O OF FF F.. Do not leave the tool until it comes to a full stop. 1 14 4.. M MA AI IN NT TA AI IN N T TO OO OL LS S I IN N T TO OP P C CO ON ND DI IT TI IO ON N.. Keep tools sharp and clean for best and safest 1 19 9.. D DO O N NO OT
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C C.. C Co om mm me en nt ta ar ry y Woodstock International, Inc. is proud to offer the ® ® W2000 Rebel Router Table. The Rebel , named because of its radical design and construction features, T To o o op pe er ra at te e t th hi is s,, o or r a an ny y t to oo ol l,, s sa af fe el ly y a an nd d e ef ff fi ic ci ie en nt tl ly y,, is substantially different to what is currently available i it t i is s e es ss se en nt ti ia al l t to o b be ec co om me e a as s f fa am mi il li
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D D.. U Un np pa ac ck ki in ng g E E.. P Pi ie ec ce e I In nv ve en nt to or ry y ® The Rebel is designed for heavy-duty use, yet it Carefully remove the items packed in the carton. It weighs only 35 pounds and is completely portable. may be a good idea to save the carton and packing However, when lifting, we must caution against material in case it might be needed in the future. Upon improper lifting techniques. Always keep your back removal of all items from the package, you should straig
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I II I.. A As ss se em mb bl ly y ® Assembly of The Rebel is extremely straight forward and can be accomplished with just a few simple hand tools. In fact, the only tools you will need are a regular ® screwdriver, Phillips screwdriver, adjustable wrench, 3 ® ⁄16" Allen wrench and a good quality straight edge. ® The design of The Rebel is such that most of the parts are joined together with socket head cap screws. We ® recommend that you assemble The Rebel in the order presented here. Use th
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B B.. F Fe en nc ce e ® The Rebel has a two-part, split fence designed for S St te ep p 2 2 - - Attach the wood facings to the fence using the either straight-line or offset shaping. Assembling the flat head screws, flat washers and hex nuts fence is quite simple and straightforward. provided. F Fi ig gu ur re e 5 5.. Tighten for now; howev- er, you will notice that there are slots in the S St te ep p 1 1 - - Choose one of the fence halves. Select two back of the fence for side to side
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C C.. S Sa af fe et ty y G Gu ua ar rd d The safety guard system consists of a clear plastic guard and arm which have been assembled at the fac- tory. There is also a height adjustment bar, mounting bracket with lock knob and bolt and washer. The clear plastic guard has been designed to fit over the router bit during operation and can be connected to a 3" flex- hose for dust collection purposes. S St te ep p 1 1 - Mount the safety guard mounting bracket to ® 1 the back of The Rebel table with
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E E.. E El le ec ct tr ri ic ca al l S Sw wi it tc ch h ( (o op pt ti io on na al l) ) Although the power switch on your router can be ® turned on and off each time you use The Rebel , the optional switch (Item Number W2001) offers greater Grounding Ring convenience and safety. The optional switch is avail- Terminals able through your retailer. The switch assembly consists of a guarded rocker type switch with removable key, three prong 110 volt female cord and three prong 110 volt male power
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S St te ep p 2 2 - Center the sub-base on the table insert and mark the screw mounting locations on the table insert. F Fi ig gu ur re e 1 12 2.. To find the center of Y Yo ou ur r e ex xi is st ti in ng g s su ub b- -b ba as se e m mo ou un nt ti in ng g s sc cr re ew ws s m ma ay y b be e the table insert, position the sub-base on the t to oo o s sh ho or rt t t to o s sa af fe el ly y s se ec cu ur re e y yo ou ur r r ro ou ut te er r t to o t th he e t ta ab bl le e table in
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I II II I.. A Ad dj ju us st tm me en nt ts s A A.. R Ro ou ut te er r T Ta ab bl le e I In ns se er rt t Located in the four corners of the insert ledge on the To adjust the router table insert: table are four holes. These holes are threaded to accept 3 the 10-32 x ⁄4" setscrews provided. F Fi ig gu ur re e 1 14 4. The S St te ep p 1 1 - Use a good quality straightedge and place it setscrews are turned in or out from underneath to on the table surface so it rests above one cor- adjust rou
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B B.. F Fe en nc ce e A Ad dj ju us st tm me en nt t ® The Rebel uses a two-piece fence adjusting system. For applications where the entire edge of the work- Each fence can be independently controlled. This sys- piece is being shaped, the outfeed fence must be offset tem has the advantage of allowing the two fences to be by the same amount of material that you are removing. offset from one another. In certain applications, such Use a sample piece at least 12" long as a test piece. as edge joi
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C C.. S Sa af fe et ty y G Gu ua ar rd d For applications where an adequate bearing surface The safety guard’s primary purpose is to keep your fin- remains after edge shaping, the fences must be in a gers away from the router bit. The secondary function straight line in relation to one another. One of the eas- is to serve as a dust pickup. A Al lw wa ay ys s u us se e t th he e s sa af fe et ty y iest ways to do this is to remove the existing wood fac- g gu ua ar rd d! ! Adjust the safety g
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D D.. M Mi it te er r G Ga au ug ge e In order to make straight, predictable miter cuts, the S St te ep p 6 6 - Adjust the 90° miter gauge stop bolt so it rests miter gauge must be properly adjusted. There are 3 against the pin. Re-tighten the jam nut. Be adjustable stops built into the miter gauge (two at 45° careful not to alter the position of the stop and one at 90°) that are engaged by pushing in the stop bolt. pin. These stops make it easier to make changes in the miter gauge angle. S S
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I IV V.. O Op pe er ra at ti io on ns s A A.. S Si it te e P Pl la an nn ni in ng g B B.. W Wo or rk ki in ng g H He ei ig gh ht t ® ® Although The Rebel is completely portable and can The Rebel was designed to be used with a fabricated be set up and used just about anywhere, we would like stand to raise the height to a comfortable distance to discuss some basic considerations. When choosing a above the floor. ® location for The Rebel , ensure that there is adequate room for maneuverability
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C C.. S Sa af fe et ty y ® Before you use your Rebel , Please review the general safety rules for all power tools listed in the beginning of this manual. Please observe all safety rules specified in your router owners manual. Make sure you fully under- stand your capabilities and that you have a complete understanding of your router and the inherent haz- ards associated with it. You must follow all safety procedures and perform each operation in the safest way possible. Failure to do so may res
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E E.. S St tr ra ai ig gh ht t E Ed dg ge e S Sh ha ap pi in ng g Straight edge shaping requires the use of the fence S St te ep p 1 1 - Position the miter gauge in the miter slot. assembly. Although many edge shaping router bits Always feed against the direction of router bit have a guide bearing, the fence should still be used to rotation. Adjust the miter gauge angle if nec- provide maximum support and safety during the rout- essary. See Miter Gauge Adjustment on ing operation. Please r
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G G.. F Fr re ee eh ha an nd d W Wo or rk k ® The Rebel is ideally suited to performing freehand The workpiece should rest flat on the surface of the work. Freehand shaping enables you to profile the edge table and must not chatter inside the jig. There are a of curved or irregular shaped wood. In order to free- number of shaper handbooks available that describe ® hand shape on The Rebel : The fence must be many types of jigs, fixtures, hold-downs and patterns removed, a starting pin or starti
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F Fi ig gu ur re e 2 27 7.. Work is supported by the guide bearing. F Fi ig gu ur re e 2 26 6.. Using a starting block. S St te ep p 3 3 - Insert a desired router bit with support bear- S St te ep p 6 6 - Once the workpiece or fixture is contacting ing into your router and securely tighten the the guide bearing on the router bit, move the router collet. See your router owner’s manual workpiece or fixture away from the starting for correct procedure. pin or starting block and continue feedi
