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CONTENTS
Overview
Installation
Job Setup
™
ProLINE-RoadRunner
Operation
Operator’s Guide
Maintenance
for Siemens
Troubleshooting
PN 096-0226-002
English
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Data I/O has made a conscientious effort to ensure that the information in this document is accurate and complete. Data I/O assumes no liability for errors, or for any incidental, consequential, indirect, or special damages, including, without limitation, loss of use, loss or alteration of data, delays, or lost profits or savings, arising from the use of this document or the product which it accompanies. No part of this document may be reproduced or transmitted in any form or by any means,
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ProLINE-RoadRunner for Siemens........... 2 Jobs and Statistics........... 3 External View........... 4 Internal Components........... 5 Control Panel Lights........... 6 Control Panel Buttons........... 7 Operator Menus........... 8 Supervisor Menus........... 9 Overview Warnings and Cautions......... 12 Technical Support......... 55 1 ProLINE-RoadRunner Operator’s Guide A Chapter 1
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The ProLINE-RoadRunner for Siemens Data I/O is proud to introduce a 3 revolutionary new inline solution for high-volume programming of 4 2 electronic products. The ProLINE-RoadRunner: 1. Takes programmable devices from a reel... 1 2. Places them in sockets and programs them with your data... 3. Places them on a conveyor belt... 4. Delivers them to the pick point of your assembly machine. 2 ProLINE-RoadRunner Operator’s Guide A
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Jobs and Statistics ® TaskLink™ for Windows is required to process devices on the Programming Jobs ProLINE-RoadRunner. TaskLink allows you to create and manage a job database and it analyzes job statistics. PCMCIA cards are used to transfer jobs and statistics between TaskLink and RoadRunner. Statistics For more information on TaskLink, see the TaskLink Help Menu. 3 ProLINE-RoadRunner Operator’s Guide A
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External View 1. Power and Air Connections 6 7 Front 5 2. Power Switch (hidden) 3. Handhold for lifting Back 4. PCMCIA Card Slot and Eject 4 button 8 3 5. Control Panel 6. Conveyor Belt with Dust Cover 2 9 7. Mechanical Interface to Assembly Machine 1 8. Robotics Cover 10 9. Communications Cable (optional) 10. Electronics Enclosure 4 ProLINE-RoadRunner Operator’s Guide A
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Internal Components 1. Cover Tape Take-Up Reel 3 2. Tape-In Module 4 3. PNP Probes, Precisor, and Cover 4. Reject Bin 5. Socket Adapter, Actuator Plate, and Programmer 5 1 2 5 ProLINE-RoadRunner Operator’s Guide A
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Control Panel Lights 1. Blue - Stop Indicator. User intervention is required, or the unit is paused. (Do not remove PCMCIA card unless blue lamp is lit.) 4 2. Yellow - Caution Indicator. 1 Correct a problem or the machine will stop. 2 3. Green - Run Indicator. Lit: A job is running. 3 Blinking: Programmed devices are not yet at the SMT pick point. 4. Emergency Stop - Press to stop the robot motors in an emergency. To resume motion, twist the button and press Start. 6 ProLINE-Road
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Control Panel Buttons 1. Start - start or resume the chosen job. 2 1 2. Menu - exit to the previous menu, —or show the next message (deleting the current one), —or deselect an item. 3 3. Up and Down Arrows - move through menu items. 4. Select - select menu items. 5. Pause - interrupt the job without cancelling it. 4 5 7 ProLINE-RoadRunner Operator’s Guide A
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Operator Menus Operator Menus are visible on the Socket Main Menu Job RoadRunner control panel, and can Job View Job Name Socket 1: Enabled Advance Pocket Device: E28F320 Socket 2: Enabled be navigated by using the Up Align Pocket Checksum: 3FC00000 Socket 3: Enabled Arrow and Down Arrow buttons. Purge Mfg: INTEL Socket 4: Enabled Socket Adapter: PA-G021 Adapter Statistics Reset Clean Pressing the Menu button displays Prec: 621-0086-005 Clean Count Act: 644-0016-001 the menu that is one leve
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Supervisor Menus View the Supervisor Menus by Main Menu Job Socket Job inserting a PCMCIA card with Socket 1: Enabled View Job Name Advance Pocket Socket 2: Enabled Device: E28F320 supervisor authority. Align Pocket Socket 3: Enabled Checksum: 3FC00000 (The menus on this page and the Purge Socket 4: Enabled Mfg: INTEL Socket Adapter Statistics Reset Clean Count next two pages are in addition to the Adapter: PA-G021 Home Clean Count Prec: 621-0086-005 Operator Menus.) Operation Clean Alert: 3
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Supervisor Menus, continued Robot Diags Refer to the previous page for the Programmer Diags Robot: Enabled main menu. Programr: Enabled Job/Dry Run Run Mode: Exercise Display Belt Move:Fwd/Bkw Test Cycles: 3 NOTE: Programmer Diags are only Pick Sensor: 0 Test All: PASS Programmer available with a Diagnostic Speed: 400 ± 10 Bus Test: PASS Diagnostic Measure Device Adapter Board. tests require a Adtr ID Test: PASS Adjust Device Diagnostic LED Dvr Test: PASS Adapter Sensors Tape Sprocket
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Supervisor Menus, continued Refer to the main Supervisor Menu Opera tion System System (2 pages back) for orientation. Job Pick Retries: 2 Hour: 4 Network Time SNS Port: 7500 (cont.) Error Retries: 3 Minute: 55 HST: rr215.nt.data-io 1 Pocket Pitch: 4 Month: 9 Actuation duration is set by the Socket DOM: nt.data-io.com Pocket Advance: 3 Day: 23 Adapter. DNS: 139.138.16.105 Head Velocity: 250 Year: 2002 DTS: 139.138.16.13 Accel: 700 Odometer Hours: 469.92 E_Addr: Devices: 24742 Puff: 50 Probes
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Warnings and Cautions Compressed Point air hoses away from body. Always wear approved eye Air protection. Loud Sound pressure levels may exceed 85db. Hearing protection is Noise recommended for prolonged exposure at this level. High Turn power off before removing electronics cover. Voltage Heavy This equipment weighs approximately 15Kg (35 lbs). Do not drop. Object Mount only with approved hardware. Moving Pinch warning. Keep hands away from moving parts. Parts Electrostatic Electrostatic Di
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Mounting on the Assembly Machine...... 12 Connecting Power and Air ...... 16 Connecting the Communications Cable (optional).......18 Running the Self-Test ...... 20 Installation 13 ProLINE-RoadRunner Operator’s Guide A Chapter 2
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Mounting on the Assembly Machine To mount RoadRunner on an assembly machine: 1 1. With the feeder table pulled out, slide the supplied hook around a pin on the assembly machine feeder table. 2. Secure the hook to the table by tightening the thumbscrew. NOTE: A black hook must be used on taller RoadRunners; a silver 2 hook on older models. The label on the conveyor indicates which hook to use. Warning: Heavy; 16 kg (35 lbs). Do Not Drop. Mount Only With Approved Hardware. 14 ProLINE-Roa
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3. Slide RoadRunner under the hook so that its centering teeth 4 engage the pin next to the hook. 4. Lower RoadRunner allowing the feeder table dowels to mate up with the bushings in the RoadRunner housing. 5. Verify that RoadRunner is secure before moving the feeder table back into the SMT machine. 3 15 ProLINE-RoadRunner Operator’s Guide A
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Connecting Power and Air To connect the power and the air: 1. Turn the RoadRunner power 2 switch to the Off (0) position. 2. Grasp the air hose behind the “quick connect” collar and push it firmly onto the male fitting. 1 The collar must be allowed to move back as it goes onto the fitting. NOTE: Compressed air must be clean and dry at approximately 2 5.25 kgf/cm (75 psi). Warning: Point Air Hoses Away From Body. Wear Approved Eye Protection. 16 ProLINE-RoadRunner Operator’s Guide A
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3. Connect to a grounded power source using a cable with a standard IEC 320 plug. RoadRunner accepts power between 100 and 240 VAC, 50/60Hz. NOTE: To disconnect the air hose, grasp the collar on the connector and pull back. 3 The air line is equipped with a “quick connect” that will stop airflow when disconnected. 17 ProLINE-RoadRunner Operator’s Guide A
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Connecting the Communications Cable To connect the Communications Cable (option): 1. Correctly orient the connector (the red dot will be on top) and 1 plug it into RoadRunner. The socket is located on the back side—facing the SMT feeder table. Red Dot 18 ProLINE-RoadRunner Operator’s Guide A
