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®
Powerware 9390 UPS Sidecar
Installation and Operation Manual
For use with 40–80 kVA and 100–160 kVA UPS Models
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IMPORTANTSAFETYINSTRUCTIONS SAVETHESEINSTRUCTIONS ThismanualcontainsimportantinstructionsthatyoushouldfollowduringinstallationandmaintenanceoftheUPSand batteries.Pleasereadallinstructionsbeforeoperatingtheequipmentandsavethismanualforfuturereference. Consignesdesécurité CONSIGNESDESÉCURITÉ IMPORTANTES CONSERVERCESINSTRUCTIONS CEMANUELCONTIENTDESCONSIGNESDESÉCURITÉ IMPORTANTES Eaton and Powerware are registered trademarks of Eaton Corporation or its subsidiaries and affiliates. ECopyright 2004–20
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Table of Contents 1 Introduction ........................................................................... 1-1 1.1 Configurations ........................................................................................ 1-1 1.2 UsingThisManual ..................................................................................... 1-4 1.3 ConventionsUsedinThisManual .......................................................................... 1-5 1.4 SafetyWarnings....................................
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TABLEOFCONTENTS 4.5 UPSSidecarOperation– MaintenanceBypassConfiguration ....................................................... 4-13 4.5.1 UsingtheUPSwhenaUPSSidecarisInstalled ............................................................ 4-13 4.5.2 TransferringtheUPStoMaintenanceBypass.............................................................. 4-13 4.5.3 TransferringtheUPSfromMaintenanceBypass............................................................ 4-14 4.6 UPSSidecarOperation– ParallelRe
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List of Figures Figure1-1.Powerware9390UPS(40–80kVA)withUPSSidecar .................................................. 1-2 Figure1-2.Powerware9390UPS(100–160kVA)withUPSSidecar................................................. 1-3 Figure2-1.80kVAUPSwithUPSSidecar................................................................... 2-3 Figure2-2.TypicalLine-up-and-MatchParallelRedundantSystem(80kVASystemShown)................................ 2-4 Figure2-3.UPM1toUPM2JoiningBrackets.....................
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LISTOFFIGURES Thispageintentionallyleftblank. ® iv EATON Powerware 9390UPS Sidecar InstallationandOperationManual S 164201586RevE www.powerware.com
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Chapter 1 Figure Introduction ® ® The Eaton Powerware 9390 UPS Sidecar is designed for use with the Powerware 9390 80 kVA 208/208V and 480/480V and 160 kVA 480/480V three-phase uninterruptible power systems (UPSs). The UPS Sidecar provides maintenance bypass or tie cabinet functions with the following custom configurable features, enabling adaptation and expansion without costly electrical rework: S Maintenance Bypass Configuration – Maintenance Bypass (MBP) and Maintenance Isolation (MIS) break
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INTRODUCTION Figure1-1.Powerware9390UPS(40–80kVA)withUPSSidecar ® 1-2 EATON Powerware 9390UPS Sidecar InstallationandOperationManual S 164201586RevE www.powerware.com
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INTRODUCTION Figure1-2.Powerware9390UPS(100–160kVA)withUPSSidecar ® EATON Powerware 9390UPS Sidecar InstallationandOperationManual S 164201586RevE www.powerware.com 1-3
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INTRODUCTION 1.2 Using This Manual This manual describes how to install and operate the Powerware 9390 UPS Sidecar. Read and understand the procedures described in this manual to ensure trouble-free installation and operation. The information in this manual is divided into the sections and chapters listed. At a minimum, Chapters 1, 2, and 4 should be examined. Read through each procedure before beginning the procedure. S Chapter1,“Introduction”–provides a brief description of the UPS Sidecar, a
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INTRODUCTION 1.3 Conventions Used in This Manual This manual uses these type conventions: S Boldtype highlights important concepts in discussions, key terms in procedures, and menu options. S Italictype highlights notes and new terms where they are defined. S Screen type represents information that appears on the screen or LCD. Icon Description Informationnotescallattentiontoimportantfeaturesorinstructions. In this manual, the termUPS refers only to the UPS cabinet and its internal elements. The
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INTRODUCTION 1.4 Safety Warnings IMPORTANTSAFETYINSTRUCTIONS SAVETHESEINSTRUCTIONS Thismanualcontainsimportantinstructionsthatshouldbefollowedduringinstallationandmaintenanceof theUPSSidecar.Pleasereadallinstructionsbeforeoperatingtheequipmentandsavethismanualforfuture reference. TheUPSSidecarisdesignedforindustrialorcomputerroomapplications,andcontainssafetyshieldsbehind thefrontpanel.However,theUPSsystemisasophisticatedpowersystemandshouldbehandledwith appropriatecare. DANGER ThisUPSsystemcont
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INTRODUCTION 1.6 Getting Help If help is needed with any of the following: S Scheduling initial startup S Regional locations and telephone numbers S A question about any of the information in this manual S A question this manual does not answer Please call the Eaton Help Desk for Powerware products at: United States: 1-800-843-9433 or 1-919-870-3028 Canada: 1-800-461-9166 ext 260 All other countries: Call your local service representative ® EATON Powerware 9390UPS Sidecar InstallationandOperatio
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INTRODUCTION Thispageintentionallyleftblank. ® 1-8 EATON Powerware 9390UPS Sidecar InstallationandOperationManual S 164201586RevE www.powerware.com
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Section I Installation ® EATON Powerware 9390UPS Sidecar InstallationandOperationManual S 164201586RevE www.powerware.com 1-1
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® 1-2 EATON Powerware 9390UPS Sidecar InstallationandOperationManual S 164201586RevE www.powerware.com
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Chapter 2 Figure InstallingtheUPSSidecar 2.1 Installation Plan and Unpacking Refer to the applicable Powerware 9390 installation and operation manual, listed in paragraph 1.5, for installation planning and unpacking. 2.2 Preliminary Installation Information WARNING Installationshouldbeperformedonlybyqualifiedpersonnel. Refer to the following while installing the UPS Sidecar: S Appendix A contains installation drawings and additional installation notes. S Dimensions are in millimeters and inches.
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INSTALLING THEUPSSIDECAR 3. If not already removed, remove the screws securing the internal safety shield panel and remove the panel to gain access to the terminals. NOTE IfaBypassInputBreakerisnotinstalled,aminimumoftwoseparatefeedswithupstreamfeeder breakers,oronefeedwithtwoupstreamfeederbreakers,mustbeprovided: onefortheUPSandoneforthe UPSSidecarbypassinput.DONOTuseonefeedorasingle-feederbreakertosupplyboththeUPSand Sidecar. 4. If wiring a single-feed system with or without a Rectifier Input
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INSTALLING THEUPSSIDECAR FrontPanel UPSCabinet UPSSidecar FrontPanel AttachingScrew Figure2-1.80kVAUPSwithUPSSidecar ® EATON Powerware 9390UPS Sidecar InstallationandOperationManual S 164201586RevE www.powerware.com 2-3
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INSTALLING THEUPSSIDECAR 2.4 UPS Sidecar Installation – Parallel Redundant Configuration The method used to install the UPS Sidecar depends on the type of installation being undertaken. The UPS Sidecar can be installed as aline-up-and-match orstandalone system. S To install aline-up-and-match parallel redundant system, continue to paragraph 2.4.1. S To install astandalone parallel redundant system, proceed to paragraph 2.4.3. 2.4.1 Line-up-and-Match Parallel Redundant Installation Use this proce
