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COMPAX-M /-S (L)
COMPAX User Guide
Compact Servo Controller
From software version V6.26 October 2001
Parker Hannifin GmbH Parker Hannifin plc
EMD Hauser Electromechanical Division
DIN EN ISO 9001
P. O. Box: 77607-1720 21 Balena Close
Robert-Bosch-Str. 22 Poole, Dorset
W e automa t e mo t i on
D-77656 Offenburg, Germany BH17 7DX UK
Phone: +49 (0)781 509-0 Phone: +44 (0)1202 69 9000
Fax: +49 (0)781 509-176 Fax: +44 (0)1202 69 5750
Reg. Nr. 36 38
http://www
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COMPAX-M / -S Contents 1. Contents 1. Contents ...................................................................................................2 2. Unit assignment: ....................................................................................7 3. Safety instructions.................................................................................8 3.1 General dangers ........................................................................................8 3.2 Safe working practices ....
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7.4.4 COMPAX 35XXM connector assignment ........................................................ 29 7.5 COMPAX 25XXS unit characteristics ....................................................30 7.5.1 COMPAX 25XXS connector and connection assignment.............................. 30 7.5.2 COMPAX 25XXS-specific technical data......................................................... 32 7.5.3 COMPAX 25XXS dimensions / installation ..................................................... 33 7.5.4 Connecto
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COMPAX-M / -S Contents 8.2.3 Configuration process...................................................................................... 72 8.2.4 Safety instructions for initial start-up ............................................................. 73 8.2.5 Configurationparameters ................................................................................. 74 8.2.6 Absolute value function with standard resolver ............................................ 79 8.2.7 Machine zero mode.........
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8.5 Optimization functions .........................................................................125 8.5.1 Optimization parameters ................................................................................ 127 8.5.2 Speed monitor ................................................................................................. 132 8.5.3 Optimization display ....................................................................................... 133 8.5.4 External position localization wit
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COMPAX-M / -S Contents 9.7.1 External control panel (not available for COMPAX 1000SL) ....................... 187 9.7.2 Terminal module for COMPAX 1000SL (EAM) .............................................. 188 9.7.3 EAM5/01: DC feed for COMPAX-M................................................................. 189 9.7.4 EMC measures ................................................................................................ 191 9.7.4.1 Power filter............................................
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General dangers 2. Unit assignment: This documentation applies to the following units: ! ! ! ! COMPAX 10XXSL ! ! ! ! COMPAX 25XXS ! ! ! ! COMPAX 45XXS ! ! ! ! COMPAX 85XXS ! ! ! ! COMPAX P1XXM ! ! ! ! COMPAX 02XXM ! ! ! ! COMPAX 05XXM ! ! ! ! COMPAX 15XXM ! ! ! ! COMPAX 35XXM XX: Unit variants Key to unit e.g.: COMPAX 0260M: designation COMPAX: name 02: performance class 60: Variant e.g. "00": Standard model "60": electronic transmission M: unit type "M": multi-axis model "S": single-axis unit .
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COMPAX-M / -S Safety instructions 3. Safety instructions 3.1 General dangers General dangers when safety instructions are not complied with The unit described contains leading edge technology and is operationally reliable. However, hazards may occur if the unit is employed incorrectly or for improper use. Energized, moving or rotating parts can ! cause fatal injury to the user ! cause material damage Proper use This unit is designed for use in high voltage units (VDE0160). This unit automates mo
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Conditions of warranty 3.4 Conditions of warranty ! The unit must not be opened. ! Do not make any alterations to the unit, except for those described in the User Guide. ! Only activate inputs, outputs and interfaces as described in the User Guide. ! When installing units, ensure that the heat sinks receive sufficient ventilation. ! Secure units as per the assembly instructions contained in the start-up manual using the securing bores provided for this purpose. We cannot assume any responsibilit
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COMPAX-M / -S Switch-on status 5. Switch-on status 5.1 Configuration when supplied When supplied, COMPAX is not configured. Parameter P149 is set to "0": P149="0": COMPAX is not configured and switches to OFF mode when switched on (24V DC and operating voltage) (motor switched off). In addition to this, when switched on, all parameters (apart from bus settings P194, P195, P196 and P250) are set to their default values. P149="1": COMPAX is configured and once switched on (24V DC and operating vol
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Commissioning After 24V DC of control voltage is switched on, COMPAX has two statuses available once the initialization phase has been completed: 1. COMPAX is OFF COMPAX is not configured (P149="0") or with COMPAX XX70: I12="0" (final stage blocked). Now configure COMPAX (e.g. using the ServoManager / ParameterEditor). Set P149="1" Configuration is accepted with VC and VP of COMPAX. 2. COMPAX displays error E57 COMPAX is configured (P149="1"). However, operating voltage is not present. * Check
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COMPAX-M / -S Switch-on status 5.3 Equipment replacement Previous software ≥ ≥ ≥ ≥V2.0 ! Procedure for copying the complete COMPAX setting onto a new unit ! Start ServoManager. ! Connect old COMPAX via RS232. ! Use menu "Insert: Axis: From controller" to set up an axis which contains all COMPAX settings (all parameters: including system parameters, data records and (with COMPAX XX70) existing curves). ! Connect new COMPAX. 1 ! Use menu "Online: Download" to transfer data (without system paramete
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Equipment replacement 6. Conditions for usage - for CE-compliant operation in industrial and business sectors - The EU guidelines on electromagnetic compatibility 89/336/EEC and electrical means of production for use within particular voltage limits 73/23/EEC are satisfied, if the following peripheral conditions are complied with. Only operate the units in the condition in which they are supplied, i.e. with all housing plates and the front cover. COMPAX P1XXM, COMPAX 02XXM, COMPAX 05XXM and COM
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COMPAX-M / -S Start-up manual 7. Start-up manual Compact Servo Controller 7.1 Overview: 7.1.1 Components required In addition to a COMPAX, you will require the following components for a COMPAX application: ! a motor with or without a transmission. ! mains supply. ! emergency stop circuit. ! various cables for connecting components. ! motor cable and resolver cable. ! supply line for voltage supply. ! supply line for 24V DC control voltage. ! hand-held terminal or PC (with RS232 cable) containin
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Overview: Overview of unit technology 7.1.2 Overview of unit technology COMPAX-M and COMPAX-S ! ! ! ! work with the same firmware, yet have differences with regard to ! housing and assembly technology and ! power areas. The following table shows the main features of the range of available units Interfaces: 16 (8 with COMPAX 1000SL) digital inputs/outputs, Common function RS232; machine zero, limit switch, override input characteristics: Fieldbus options: RS485, Interbus-S, Profibus, CS31, CAN
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COMPAX-S COMPAX-M / -S Start-up manual Supply Up to max. 1*250V AC (integrated power unit) COMPAX 1000SL Dimensions (DxHxW): 146*180*85 [mm] Design: Power 1 kVA Supply Up to max. 1 (3)*250V AC (integrated power unit) COMPAX 25XXS Dimensions (DxHxW): 220*240*130 [mm] Design: Power 2.5 kVA Status Number Value -+ Enter Ready Error X6 RS232 X8 X10 Input Output Test Control Motion & Control X9 X11 Supply Up to max. 3*500V AC (integrated power unit) COMPAX 45XXS COMPAX 85XXS Dimensions (DxHxW): 275*35
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COMPAX-M unit features Connector and terminal assignment 7.2 COMPAX-M unit features 7.2.1 Connector and terminal assignment COMPAX-M X1 motor X2 intermediate loop power connections X3 24V control voltage X4 control- and status signals / bus signals or short circuit plug Status Number X5 control- and status- signal bus-signals Value input - + Enter Ready Error X6 X6 RS232 R S 232 X8 X10 X8 Input X10 Input / Output / Output Input Output X9 Test Test X11
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COMPAX-M / -S Start-up manual 7.2.2 COMPAX-M system network, NMD10 / NMD20 mains module A COMPAX-M drive system consists of one mains module and one or more drive controllers. The units are coupled with one another with flatband cables (see below). These are arranged behind the front plate cover of the power unit and the drive controller. The power unit converts mains power (up to 3 * 500V AC) into DC current for the intermediate circuit. The two connectors for connection to the bus systems are
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COMPAX-M unit features COMPAX-M system network, NMD10 / NMD20 mains module Unit side Wiring up the motor UVWPE brake - + cable conduit PE HA USER HA USER COMPA X-M COMPA X-M 12 3 45 DIGIAL T DIGI T AL DIGIAL T X1 POW ER SUPPLY CO MPAX- M Mo tion C &onro t l Moio t n C &on tro l StatsN u u mb e r StatusNu mb e r StatsN u u mb e r Va lu e Va lu e Va lu e -+ E tern -+ Ener t -+ Ener t ReadyEorr r ReadyEr ror ReadyEror r ReadyEr ror X6 X7 X6 X6 X6 L1 L2L3 PE 24V UVWPE brake NO I RS48 5U T RS23 2 R
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COMPAX-M / -S Start-up manual 7.2.3 COMPAX-M dimensions/installation The specific design of the COMPAX-M controller allows for wall installation (distance: 61mm in COMPAX P1XXM and 86mm in larger units) in two different ways. Direct Direct wall installation and dimensions of COMPAX-M and the mains modules. wall installation: 02XXM, 05XXM, P1XXM 15XXM, NMD10 & NMD20 390 340 85 60 75 49 50 96 COMPAX-M COMPAX-M DIGITAL DIGITAL S ta tus Number Status Number Value Value Enter - + Enter Ready Error R
