Summary of the content on the page No. 1
UDC2500
Universal Digital Controller
Product Manual
51-52-25-127
April 2007
Honeywell Process Solutions
Industrial Measurement and Control
Summary of the content on the page No. 2
Notices and Trademarks Copyright 2007 by Honeywell Revision 5 April 2007 WARRANTY/REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties,
Summary of the content on the page No. 3
About This Document Abstract This document provides descriptions and procedures for the Installation, Configuration, Operation, and Troubleshooting of your UDC2500 Controller. Contacts World Wide Web The following lists Honeywell’s World Wide Web sites that will be of interest to our customers. Honeywell Organization WWW Address (URL) Corporate http://www.honeywell.com Industrial Measurement and Control http://www.honeywell.com/ps Technical tips http://content.honeywell.com/ipc/faq
Summary of the content on the page No. 4
Introduction Symbol Definitions The following table lists those symbols used in this document to denote certain conditions. Symbol Definition This CAUTION symbol on the equipment refers the user to the Product Manual for additional information. This symbol appears next to required information in the manual. WARNING PERSONAL INJURY: Risk of electrical shock. This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 V
Summary of the content on the page No. 5
Introduction Contents 1 INTRODUCTION ...................................................................................................1 1.1 Overview.........................................................................................................................................1 1.2 Function of Displays and Keys.......................................................................................................3 1.3 Process Instrument Explorer Software............................
Summary of the content on the page No. 6
Introduction 4 MONITORING AND OPERATING THE CONTROLLER.....................................89 4.1 Overview.......................................................................................................................................89 4.2 Operator Interface .........................................................................................................................90 4.3 Entering a Security Code ............................................................................
Summary of the content on the page No. 7
Introduction 5.5 Input 1 Calibration Procedure.....................................................................................................144 5.6 Input 2 Set Up Wiring.................................................................................................................146 5.7 Input 2 Calibration Procedure.....................................................................................................147 5.8 Restore Input Factory Calibration............................
Summary of the content on the page No. 8
Introduction 10.4.1 Register Addresses for Read Onlys..............................................................................192 10.4.2 SetPoint Program Read Only Information....................................................................192 10.5 Setpoints..................................................................................................................................193 10.6 Using a Computer Setpoint (Overriding Controller Setpoint) ................................
Summary of the content on the page No. 9
Introduction Tables Table 2-1 Condensed Specifications _____________________________________________________ 8 Table 2-2 Control Relay Contact Information _____________________________________________ 14 Table 2-3 Alarm Relay Contact Information ______________________________________________ 14 Table 2-4 Mounting Procedure_________________________________________________________ 16 Table 2-5 Permissible Wiring Bundling__________________________________________________ 18 Table 2-6 U
Summary of the content on the page No. 10
Introduction Table 4-26 Run/Monitor Functions ____________________________________________________ 123 Table 5-1 Voltage, Milliamp and Resistance Equivalents for Input 1 Range Values ______________ 137 Table 5-2 Voltage and Milliamp Equivalents for Input 2 Range Values ________________________ 139 Table 5-3 Equipment Needed_________________________________________________________ 139 Table 5-4 Set Up Wiring Procedure for Thermocouple Inputs Using an Ice Bath ________________ 140 Tabl
Summary of the content on the page No. 11
Introduction Table 10-7 Computer Setpoint Selection ________________________________________________ 194 Table 10-8 Computer Setpoint Associated Parameters _____________________________________ 195 Table 10-9 Set-up Group – Tuning ____________________________________________________ 196 Table 10-10 Set-up Group – Setpoint Ramp/Rate _________________________________________ 198 Table 10-11 Set-up Group – Accutune__________________________________________________ 201 Table 10-12 Set-up
Summary of the content on the page No. 12
Introduction Figures Figure 1-1 UDC2500 Operator Interface (all display items shown) _____________________________ 2 Figure 1-2 Screen capture of Process Instrument Explorer running on a Pocket PC _________________ 4 Figure 1-3 Depiction of infrared communications ___________________________________________ 5 Figure 2-1 Model Number Interpretation _________________________________________________ 13 Figure 2-2 Mounting Dimensions (not to scale)___________________________________________
Summary of the content on the page No. 13
Introduction Figure 5-8 Wiring Connections for 0 to 20 mA or 4 to 20 mA Input – Input 2 ___________________ 146 Figure 5-9 Wiring Connections for 0 to 2 Volts, 0 to 5 Volts or 1 to 5 Volts Input – Input 2________ 147 Figure 6-1 Wiring Connections for Calibrating Current Output ______________________________ 152 Figure 6-2 Wiring Connections for Calibrating Auxiliary Output_____________________________ 154 Figure 8-1 UDC2500 Exploded View ________________________________________________
Summary of the content on the page No. 14
Summary of the content on the page No. 15
Introduction 1 Introduction 1.1 Overview Function The UDC2500 is a microprocessor-based stand-alone controller. It combines a high degree of functionality and operating simplicity in a 1/4 DIN size controller. This instrument is an ideal controller for regulating temperature and other process variables in numerous heating and cooling applications, as well as in metal working, food, pharmaceuticals, semiconductor, testing and environmental work. The UDC2500 monitors and controls tempera
Summary of the content on the page No. 16
Introduction Mount Anywhere This instrument is intended for industrial control applications. It must be panel mounted with the wiring terminals enclosed within the panel. The instrument is environmentally hardened and, when suitably enclosed, can be mounted anywhere in plant or factory, on the wall, or even on the process machine itself. The front face is NEMA3 and IP55 rated and can be easily changed to NEMA4X and IP66 for the most severe hose-down applications. It withstands ambient
Summary of the content on the page No. 17
Introduction 1.2 Function of Displays and Keys Table 1-1 shows each key on the operator interface and defines its function. Table 1-1Function of Displays and Keys Key Function • Places the controller in the Configuration Set Up group select mode. Set Setu up p Sequentially displays Set Up groups and allows the FUNCTION key to display individual functions in each Set Up group. • Used in conjunction with the SET UP key to select the individual functions of a selected Configuration Set
Summary of the content on the page No. 18
Introduction 1.3 Process Instrument Explorer Software Overview Process Instrument Explorer lets you configure your instrument on a desktop/laptop or Pocket PC. For details see Process Instrument Explorer manual #51-52-25-131. Features • Create configurations with intuitive software program running on either a Pocket PC, a Desktop or a laptop computer. · • Create/edit configurations live, just connect software to controller via comm port.· • Create/edit configurations offline and downloa
Summary of the content on the page No. 19
Introduction No need to get access to the back of the controller to communicate with the instrument, no need to take your screw driver to wire the communication cable, no wiring mistake possible. You can now duplicate an instrument’s configuration, upload or download a new configuration in a matter of seconds, just by pointing your Pocket PC in the direction of the instrument. It takes just a few seconds to upload a configuration from an instrument. You can then save the configuration fi
Summary of the content on the page No. 20
Introduction Pollution Degree: Pollution Degree 2: Normally non-conductive pollution with occasional conductivity caused by condensation. (Ref. IEC 664-1) EMC Classification: Group 1, Class A, ISM Equipment (EN61326, emissions), Industrial Equipment (EN61326, immunity) Method of EMC Assessment: Technical File (TF) Declaration of Conformity: 51453655 Deviation from the installation conditions specified in this manual, and the special conditions for CE conformity in Subsection 2.1, may inv
