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Operating Instructions
Ethernet Bus Module Profi Net
• Thyro-S ...H1, ..HRL1
• Thyro-A ...H1, ..HRL1, ..HRLP1
• Thyro-A …C01, ..C02, ..C03, ..C05, ..C07
• Thyro-Power Manager
• Thyro-Step Controller
• Thyro-Measurement Unit
PERFECT IN FORM AND FUNCTION
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Contents 1. Introduction 5 1.1 General 5 1.2 Special features 5 1.3 Type designation 5 1.4 Abbreviations 5 1.5 Warranty 5 2. Safety 6 2.1 Identification in the operating instructions 6 2.2 General danger information 6 2.3 Operator requirements 7 2.4 Personnel requirements 7 2.5 Intended use 7 2.6 Use of the device 7 2.6.1 Operation 7 2.6.2 Prior to installation / commissioning 8 2.6.3 Maintenance, service, faults 8 2.6.4 Transport 8 3. Functions 9 3.1 Processing the setpoint Thyro-S 9 3.2 Proc
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9. Connection diagrams Thyro-A 30 10. Connection diagrams Thyro-S 31 11. Connection diagrams Thyro-Step Controller 32 12. Specific notes 33 12.1 Installation 33 12.2 Service 33 13. Technical Data 33 14. Dimension drawings 34 15. Accessories and options 34 16. Approvals and conformity 34 17. Appendix A Acyclic parameter tables 36 List of figures and tables Fig. 1 Configuration & LED dis plays 12 Fig. 2 Connection diagram Thyro-A 30 Fig. 3 Connection diagram Thyro-S 31 Fig. 4 C
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Contact Technical queries Do you have any technical queries regarding the subjects dealt with in these operating instructions? If so, please get in touch with our team for power controllers: Tel. +49(0)2902 763-520 or +49(0)2902 763-290 Commercial queries Do you have any commercial queries on power controllers? If so, please get in touch with our team for power controllers. Tel. +49 (0)2902 763-591 or +49 (0)2902 763-558 Service-Hotline Our team is at your service on the following hotline: AEG
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1. Introduction The operating instructions below serve only as an addition to be used in conjunction with the operating instructions of the AEG Power Solutions Thyro-A power controller, Thyro-S power switch, and Thyro- Power Manager in the versions of the types indicated on the covering page. The safety instructions con- tained therein are to be observed in particular. 1.1 General The Ethernet bus module can connect up to 8 power controllers of type Thyro-A and type Thyro-S with a master in a
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2. Safety 2.1 Identification in the operating instructions In these operating instructions, there are warnings before dangerous actions. These warnings are divided into the following danger categories: DANGER Dangers that can lead to serious injuries or fatal injuries. WARNING Dangers that can lead to serious injuries or considerable damage to property. CAUTION Dangers that can lead to injuries and damage to property. CAUTION Dangers that can lead to minor damage to property. The warnings ca
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NOTE Communication errors To avoid communication errors please note the following points: > Use shielded cables. > Undertake grounding of the bus module (X1.7 to X8.7). Do not ground additionally at the power controller. 2.3 Operator requirements The operator must ensure the following: - The safety regulations of the operating instructions are observed. - The accident prevention regulations valid in the respective country of use and the general safety regulations are observed. - All safety d
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2.6.2 Prior to installation / commissioning - If stored in a cold environment: ensure that the device is absolutely dry. (Allow the device a period of at least two hours to acclimatize before commissioning) - Ensure sufficient ventilation of the cabinet if mounted in a cabinet. - Observe minimum spacing. - Ensure that the device cannot be heated up by heat sources below it. (see page 33, Technical data). - Ground the device in accordance with local regulations. - Connect the device in accorda
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3. Functions 3.1 Processing the setpoint Thyro-S Only local setpoints, no bus setpoint Switching signal (24DC) at the control terminal X22.1 of the Thyro-S > No wiring of the terminal point X22.4 at the power controller - The bus module is fully functional. The analog signal from the control terminal X22.1 is used as setpoint (on/off). Setpoint from the bus module (X22.3), no local setpoint > Connect the ground to terminal X22.4 of the power controller. - The master setpoint of the bus module
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3.3 Processing the setpoint Thyro-Step Controller Only local setpoints, no bus setpoint Analog input at control terminal X6.1 or X6.4 (depending on X6.7) of the TSC > Do not connect anything to terminal X2.1 of the power controller. - The bus module is fully functional. The analog signal from the control terminal X6.1 or X6.4 is used as setpoint. Setpoint from the bus module (X22.3), no local setpoint > Connect the ground to terminal X2.1 of the TSC. - The master setpoint of the Ethernet bus m
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4. Installation DANGER Dangers during Installation Risk of injury / Risk of damage to the device or plant Observe all safety regulations in the chapter “Safety”. 4.1 Connection terminals (overview) Tab.1 Connecting terminals (overview) Terminal Description X11 .1 24V (+) .2 24V (ground) .3 grounding, carry out as short as possible X1 - X8 .1 jointly switchable ground potential .2 RxD .3 TxD .4 ground .5 separately switchable ground potential .6 ground .7 ground potential for shield connection C
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5. Settings 5.1 Setting the protocol The Ethernet bus module supports various real time Ethernet bus systems. The desired system can be selected using the rotary switch “Protocol”. For ProfiNet this needs to be set to 0. 5.2 Setting the number of slots The number of devices which are connected to the Ethernet bus module is set with the rotary switch “Slots”. After switching on, the Ethernet bus module reads all the parameters of the device. Following this it starts communicating. Attention: T
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5.4 Operating display of the bus module Table 2 Operating display of the bus module LED Color Status Meaning SYS Green On Operating system running Red Flashing with 1Hz Error in boot process Red On Waiting for boot process (check position of “Protocol” switch) Off No supply voltage COM0 (BF) Red On No physical connection Red Flashing with 2Hz No data exchange Off The device is exchanging data with the ProfiNet IO Controller COM1 (SF) Red On Watchdog time out or system error Off No error Fault
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6. Operation 6.1 Start configuration (parameterization) Via the parameterization (in step 7 – HW Config, double-click on slot 0 of the bus module, parameter tab) the following settings can be undertaken. No connection (slot 1-8): Here you can set what should happen with the output data of the devices if the connection to the master is interrupted. Hold last values The output data are not changed. Outputs = 0 The output data are set to 0 No connection (slot 9): Here you can set what should happ
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Tab. 3 Interpretation of the master setpoint with Thyro-S Setpoint (Master) Status (return value) (Total setpoint) 0 to 409 = OFF 0 = 410 to 1091 1/5 819 1092 to 1706 = 1/3 1365 = 1707 to 3071 1/2 2047 3072 to 4096 = ON 4096 Tab. 4 Cyclic input and output data with Thyro-S ..H1 Offset Input data, actual values Data type Size Unit 0 Load voltage L1 float 4 [V] 4 Mains voltage L1 integer 2 [V] 6 Total setpoint integer 2 4096=100% 8 Fault (see table 5b) integer 2 - 10 Status (see table 5b) intege
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Tab. 5b Thyro-S Status Description Bit LEDs Relay Pulse inhib active Bit 0 none open (bridge X2.1-X2.2 open) Bit 0 none open Mains frequency is 60Hz Bit 2 none open Relay status Bit 8 none open (0=relay off / 1=relay on) Bit 8 none open Device switched off Bit 9 -- closed Wrong device Bit 10 -- ---- Bus module active Bit 11 none ---- (0=no bus module / 1=bus module active) Thyristor short-circuit Bit 14 Test LED and Load Fault LED ---- flashing alternately slowly 6.4 Input and output data Thyro
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Tab. 8 Cyclic input and output data with Thyro-A 1A...HRLP1 Offset Input data, actual values Data type Size Unit 0 Load voltage L1 float 4 [V] 4 Load current L1 float 4 [A] 8 Power L1 float 4 [W] 12 Mains voltage L1 integer 2 [V] 14 Switch-on time TS integer 2 [period] 16 Switch-on angle alpha integer 2 [0.01 °el] 18 Total setpoint integer 2 4096=100% 20 Fault (see table 14b) integer 2 - 22 Status (see table 14b) integer 2 - Offset Output data, setpoint Data type Size Unit 0 Master setpoint int
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Tab. 11 Cyclic input and output data with Thyro-A 2A...HRLP1 Offset Input data, actual values Data type Size Unit 0 Load voltage L1 float 4 [V] 4 Load voltage L3 float 4 [V] 8 Load current L1 float 4 [A] 12 Load current L2 float 4 [A] 16 Load current L3 float 4 [A] 20 Power L1 float 4 [W] 24 Power L3 float 4 [W] 28 Total power float 4 [W] 32 Mains voltage L1 integer 2 [V] 34 Mains voltage L3 integer 2 [V] 36 Switch-on time TS integer 2 [period] 38 Total setpoint integer 2 4096=100% 40 Fault (se
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Tab. 13 Cyclic input and output data with Thyro-A 3A...HRL1 Offset Input data, actual values Data type Size Unit 0 Load voltage L1 float 4 [V] 4 Load voltage L2 float 4 [V] 8 Load voltage L3 float 4 [V] 12 Load current L1 float 4 [A] 16 Load current L2 float 4 [A] 20 Load current L3 float 4 [A] 24 Mains voltage L1 integer 2 [V] 26 Mains voltage L2 integer 2 [V] 28 Mains voltage L3 integer 2 [V] 30 Switch-on time TS integer 2 [period] 32 Switch-on angle alpha integer 2 [0.01 °el] 34 Total setpoi
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Tab. 14a Thyro-A Fault Description Bit LEDs Relay Frequency measurement outside of 47Hz to 63Hz Bit 0 Pulse Inhibit LED flashing slowly open SYNC error, no cero crossing within the gate Bit 1 Pulse Inhibit LED flashing slowly open Temperature monitoring triggered Bit 2 Load Fault LED flashing slowly open Load fault Bit 3 Load fault LED on open Flash values invalid Bit 4 Pulse Inhibit LED and Load open Fault LED flashing simultaneous- ly qickly Mains undervoltage (
