Balcar R410A user manual

User manual for the device Balcar R410A

Device: Balcar R410A
Category: Air Conditioner
Manufacturer: Balcar
Size: 3.53 MB
Added : 12/21/2013
Number of pages: 109
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Summaries

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Abstracts of contents
Summary of the content on the page No. 1





   
      

OUTDOOR UNIT

RAV-SP560AT-E, RAV-SP800AT-E, RAV-SP1100AT-E, RAV-SP1400AT-E

RAV-SM560AT-E, RAV-SM800AT-E, RAV-SM1100AT-E, RAV-SM1400AT-E
INDOOR UNIT

RAV-SP1100UT-E

RAV-SM560UT-E, RAV-SM560BT-E, RAV-SM561BT-E, RAV-SM561CT-E,
RAV-SM800UT-E, RAV-SM800BT-E, RAV-SM801BT-E, RAV-SM801CT-E,
RAV-SM1100UT-E, RAV-SM1101CT-E, RAV-

Summary of the content on the page No. 2

ADOPTION OF NEW REFRIGERANT This Air Conditioner is a new type which adopts a new refrigerant HFC (R410A) instead of the conventional refrigerant R22 in order to prevent destruction of the ozone layer. WARNING Cleaning of the air filter and other parts of the air filter involves dangerous work in high places, so be sure to have a service person do it. Do not attempt it yourself. The cleaning diagram for the air filter is there for the service person, and not for the customer. Service Manual Tabl

Summary of the content on the page No. 3

CONTENTS OUTDOOR    RAV-SM560AT-E, RAV-SM800AT-E ....................................................................... 5 RAV-SM1100AT-E, RAV-SM1400AT-E ................................................................. 19 INDOOR      4-Way Air Discharge Cassette Type RAV-SM560UT-E, RAV-SM800UT-E, RAV-SM1100UT-E, RAV-SM1400UT-E ...... 33 Concealed Duct Type RAV-SM560BT-E, RAV-SM800BT-E, RAV-SM561BT-E, RAV-SM801BT-E, RAV-SM1101BT-E, RAV-SM1401BT-E ...... 47 Under Ceilin

Summary of the content on the page No. 4

OUTDOOR CONTENTS    RAV-SP560AT-E, RAV-SP800AT-E RAV-SM560AT-E, RAV-SM800AT-E 1 PRECAUTIONS FOR SAFETY .................................................................... 5 2 ACCESSORY AND REFRIGERANT ............................................................ 6 3 SELECTION OF INSTALLATION ................................................................. 7 4 REFRIGERANT PIPING ............................................................................. 12 5 EVACUATING .......

Summary of the content on the page No. 5

RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-E 1 PRECAUTIONS FOR SAFETY  Ensure that all Local, National and International regulations are satisfied.  Read this “PRECAUTIONS FOR SAFETY” carefully before Installation.  The precautions described below include the important items regarding safety. Observe them without fail.  After the installation work, perform a trial operation to check for any problem. Follow the Owner’s Manual to explain how to use and maintain the unit to the customer.  Turn o

Summary of the content on the page No. 6

RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-E • When the air conditioner is installed in a small room, provide appropriate measures to ensure that the concentration of refrigerant leakage occur in the room does not exceed the critical level.  Install the air conditioner securely in a location where the base can sustain the weight adequately.  Perform the specified installation work to guard against an earthquake. If the air conditioner is not installed appropriately, accidents may occur due to the

Summary of the content on the page No. 7

RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-E 3 SELECTION OF INSTALLATION CAUTION When using an air conditioner under low outside temperature condition (Outside temp.:–5°C or lower) with COOL mode, prepare a duct or wind shield so that it is not affected by the wind. Discharge upward/downward Suction hood (Side) ( ) or leftward is also available. Discharge hood Suction hood (Rear side) Use it at location where a side win

Summary of the content on the page No. 8

500 RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-E Installation Place Necessary Space for Installation  A place which provides a specified space around the Obstacle at rear side outdoor unit.  A place where the operation noise and discharged air are not given to your neighbors. 1. Single unit installation  A place that is not exposed to a strong wind.  A place that does not block a passage.  When the outdoor unit is installed in an elevated position, be sure to secure its fe

Summary of the content on the page No. 9

RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-E 3 SELECTION OF INSTALLATION Installation of Outdoor Unit  Before installation, check strength and horizontality of the base so that abnormal sound does not generate. 1000 or more  According to the following base diagram, fix the base firmly with the anchor bolts. (Anchor bolt, nut: M10 x 4 pairs) 150 600 150 430 Obstacles at both front and rear sides Drain hole Open the upper side and both right and left sides. The he

Summary of the content on the page No. 10

RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-E Optional Installation Parts Knockout of Pipe Cover (Local Procure) Parts name Q’ty Refrigerant piping A Each one Liquid side : Ø9.5 mm Gas side : Ø15.9 mm Pipe insulating material B 1 (polyethylene foam, 6 mm thick) Rear direction C Putty, PVC tapes Each one Pipe cover Side direction Front direction Refrigerant Piping Connection Down direction CAUTION TAKE NOTICE THESE IMPORTANT 4 POINTS BELOW FOR PIPING WORK Knockout procedure 1. Keep dust and moisture

Summary of the content on the page No. 11

RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-E 3 SELECTION OF INSTALLATION In order to avoid the force applied to on the connect- How to remove the front panel ing section, be sure to fix the cables to the cord 1. Remove screws of the front panel. clamps provided on the pipe valve fixing plate and the 2. Pull the front panel downward. electric parts box. Front panel Electric parts box Removing the front panel, the electric parts appear at the front side.  The metal pipes are attachable to the pipin

Summary of the content on the page No. 12

RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-E 4 REFRIGERANT PIPING Tightening of Connecting Part REQUIREMENT (Unit: N•m) 1. Do not put the spanner on the cap. The valve may be broken. Outer dia. of copper pipe Tightening torque 2. If applying excessive torque, the nut may be 6.4 mm (diam.) 14 to 18 (1.4 to 1.8 kgf•m) broken according to some installation conditions. 9.5 mm (diam.) 33 to 42 (3.3 to 4.2 kgf•m) 12.7 mm (diam.) 50 to 62 (5.0 to 6.2 kgf•m) • After the installation work, be sure to ch

Summary of the content on the page No. 13

RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-E 5 EVACUATING Air Purge This air conditioner can be installed up to the connecting pipe length and height difference in the following table. Height difference (m) Max. connecting Hexagonal Capacity rank wrench size pipe length (m) Outdoor unit at upper side Outdoor unit at lower side SM1100, SM1400 type 50 30 15 4mm SP1100, SP1400 type 70 30 15 With respect to the preservation of terrestrial environment, adopt “Vacuum pump” for air purge (Evacuate air in

Summary of the content on the page No. 14

RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-E Compound pressure gauge Pressure gauge Handle position –101kPa (–76cmHg) Manifold valve Handle Lo Handle Hi (Keep fully closed) Charge hose (For R410A only) Charge hose (For R410A only) Service port Handle (Valve core (Setting pin)) Vacuum pump adapter for counter-flow prevention Closed completely Opened fully (For R410A only) Vacuum pump *1. Use the vacuum pump, vacuum pump adapters, Packed valve at gas side and gauge manifold referring to the manua

Summary of the content on the page No. 15

RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-E 6 ELECTRICAL WORK For the air conditioner that has no power cable, connect Stripping length power cord and connecting cable a power cable as mentioned below. SM1400AT-E Model RAV- SM1100AT-E SP1100AT-E 10 10 12 3 LN SP1400AT-E 10 10 220 – 240 V Power supply Single phase 50 Hz 50 40 40 30 Maximum running current 22.0 A 22.8 A Installation fuse rating 25 A (D type ) Earth line Earth line (mm) H07 RN-F or 245 IEC 66 Connecting Power cable Power cable 2

Summary of the content on the page No. 16

RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-E 7 FINAL INSTALLATION CHECKS Check and Test Operation For R410A, use the leak detector exclusively manufactured for HFC refrigerant (R410A, R134a, etc.). The conventional leak detector for HCFC refrigerant (R22, etc.) cannot be used because its sensitivity for HFC * refrigerant lowers to approx. 1/40. • Pressure of R410A is approx. 1.6 times higher than that of R22. If installation work is incompletely finished, a gas leakage may occur when pressure rises

Summary of the content on the page No. 17

RAV-SP1100, 1400AT-E RAV-SM1100, 1400AT-E 7 FINAL INSTALLATION CHECKS Installation/Servicing Tools Changes in the product and components In the case of an air conditioner using R410A, in order to prevent any other refrigerant from being charged acciden- tally, service port diameter of the outdoor unit control valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch) • In order to increase the pressure resisting strength of the refrigerant piping flare processing diameter and size of op

Summary of the content on the page No. 18

INDOOR CONTENTS    4-Way Air Discharge Cassette Type RAV-SP1100UT-E RAV-SM560UT-E, RAV-SM800UT-E, RAV-SM1100UT-E, RAV-SM1400UT-E Accessory parts and Parts to be procured locally ........76 5 EVACUATING ..........................................................87 1 PRECAUTIONS FOR SAFETY ...............................77 6 ELECTRICAL WORK .............................................. 89 2 SELECTION OF INSTALLATION PLACE ...............79 7 TEST RUN ..............................

Summary of the content on the page No. 19

RAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-E Accessory parts and Parts to be procured locally  Accessory parts Part name Q’ty Shape Part name Q’ty Shape 561BT 2 Pipe insulator 2 Clamp screw 801BT 1101BT 4 1401BT (with pedestal) 561BT 2 Connecting cable for Clamp for air High static pressure tap 801BT filter fixing 1101BT 4 1401BT Installation Manual 1 Washer for unit hung-up 8 Owner’s Manual 1 Part name Q’ty Shape Standard wired remote 1 controller  Parts to be procu

Summary of the content on the page No. 20

RAV-SM560, 561, 800, 801BT-E RAV-SM1101, 1401BT-E 1 PRECAUTIONS FOR SAFETY  Ensure that all Local, National and International regulations are satisfied.  Read this “PRECAUTIONS FOR SAFETY” carefully before Installation.  The precautions described below include the important items regarding safety. Observe them without fail.  After the installation work, perform a trial operation to check for any problem. Follow the Owner’s Manual to explain how to use and maintain the unit to the customer.


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