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6801 MEAT SAW
TECHNICAL MANUAL
(208-230/60/3)
SPECIFICATION SHEET
INSTALLATION INSTRUCTIONS
OPERATION INSTRUCTIONS
CLEANING INSTRUCTIONS
MAINTENANCE INSTRUCTIONS
TROUBLE SHOOTING INSTRUCTIONS
WIRING DIAGRAMS
CATALOG OF REPLACEMENT PARTS
SMARTPARTS™ USER GUIDE
RECOMMENDED SPARE PARTS LIST
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Need other Hobart Services? • Warranty Registration • Delivery and Installation • Preventive Maintenance • Hobart Service Contracts • Extended Warranty Contracts • Parts and Accessories • Specialty Programs • Water Treatment Programs 6801 Meat Saw Technical Manual Page 2 of 51
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6801 SERIES MEAT SAW Item # ________________________________ Quantity _______________________________ C.S.I. Section 11400 6801 SERIES 701 S Ridge Avenue, Troy, OH 45374 MEAT SAW 1-888-4HOBART • www.hobartcorp.com MODEL STANDARD FEATURES ❑ 6801 Series – Vertical Meat Saw ■ 3 H.P. Motor Specifications, Details and Dimensions on Inside and Back. ■ Direct Gear Drive Transmission ■ Tri-Rail Carriage ■ Open Frame Stainless Steel Construction ■ Center Crown Pulley ■ Removable Double Flanged Pulleys ■
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6801 SERIES 701 S Ridge Avenue, Troy, OH 45374 MEAT SAW 1-888-4HOBART • www.hobartcorp.com Page 2 of 4 F-39903 – 6801 Series Meat Saw 6801 Meat Saw Technical Manual Page 4 of 51
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6801 SERIES 701 S Ridge Avenue, Troy, OH 45374 MEAT SAW 1-888-4HOBART • www.hobartcorp.com F-39903 – 6801 Series Meat Saw Page 3 of 4 6801 Meat Saw Technical Manual Page 5 of 51
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6801 SERIES 701 S Ridge Avenue, Troy, OH 45374 MEAT SAW 1-888-4HOBART • www.hobartcorp.com SOLUTIONS / BENEFITS 3 H.P. Motor Integrated Pulley Design Durability and reliability Durability, reliability ■ Totally enclosed ■ Bright tinned cast iron upper and lower blade pulleys ■ Flange mounted with grease-packed ball bearings are easily removed ■ Water resistant ■ True-running of the blade is assured by precision pulley balance Direct Gear Drive Transmission ■ Blade retaining double flanges and ce
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I N S T R U C T I O N S MODEL 6801 MEAT SAW MODEL 6801 ML-134094 Previous models covered by this manual: 6801 ML-104948 701 S. RIDGE AVENUE TROY, OHIO 45374-0001 937 332-3000 www.hobartcorp.com FORM 34405 Rev. B (Sept. 2001) 6801 Meat Saw Technical Manual Page 7 of 51
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Installation, Operation, and Care of MODEL 6801 MEAT SAW SAVE THESE INSTRUCTIONS GENERAL The 6801 Meat Saw is rugged, durable, and easy to clean. The saw is equipped with a water resistant 3 HP electric motor and direct gear drive transmission. The carriage (Fig.1) has stainless steel ball bearings providing easy travel and dependability. The shaped front edge of the carriage is comfortable to the operator's body even when leaned on during movement. The carriage lock is standard. Table, carri
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INSTALLATION UNPACKING AND ASSEMBLY Immediately after unpacking the meat saw, check for possible shipping damage. If the meat saw is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery. Prior to installation, test the electrical service to make sure it agrees with the specifications on the machine data plate located on the column. Packed in a packet attached to the table compartment are the pusher plate and the gauge plate handle. Place the pusher
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UPPER PULLEY COVER (Plastic) The plastic upper pulley cover (Fig. 5) should be installed on the two hinge-retainers at the top and securely latched at the bottom during use. To remove the plastic upper pulley cover for cleaning, release the latch at the bottom and remove from the hinge-retainers at the top. UPPER PULLEY COVER (Stainless Steel) The stainless steel upper pulley cover (Fig. 1) should be installed on the two hinge pins of the stainless steel upper pulley baffle and securely latched
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LOWER PULLEY The lower pulley is assembled on the lower pulley shaft. The latch on the lower pulley should be seated in the groove of the pulley shaft (Fig. 7). The lower pulley can be removed after the blade has first been loosened and removed and the lower pulley latch is moved out of the groove of the lower pulley shaft. UPPER PULLEY The upper pulley is assembled on the upper pulley shaft. The round retainer on the upper pulley shaft should be positioned out-of-center when latched (Fig. 8)
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SCRAP TRAY During use, the scrap tray should be installed between the left-hand table and the carriage support (Fig. 9). The scrap tray slides into place, resting on the frame between the carriage support and table. The angled side of the scrap tray is SCRAP TRAY located nearest the blade. PL-41392-1 Fig. 9 CARRIAGE In use, the carriage can roll back and forth between the left carriage stop (Fig. 10) and the right carriage stop, assuming the spring loaded carriage lock (Fig. 5) has not locked
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LOWER BLADE GUIDE The lower blade guide assembly fits in the lower guide holder (Fig. 12). The blade fits in the slots of both the steel saw blade guide and the plastic guide. When the right table is removed and the plastic guide is hinged up, the lower blade guide assembly can be removed for cleaning by lifting it out of the lower guide holder. The steel saw blade guide is available in various widths depending on the blade being used. Contact Service to change the steel saw blade guide for o
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ELECTRICAL CONNECTIONS WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL CODES. WARNING: DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE DISCONNECT SWITCH INDICATING THE CIRCUIT IS BEING WORKED ON. ELECTRICAL DATA Fr use Circuit Breake Minimum Maximum Minimum Maximum Me odel Volts / Hertz / Phas Circuit Ampacity Fuse Size Circuit Ampacity Circuit Breaker Size AMPS AMPS AMPS AMPS 25 30 /
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OPERATION SAFETY DEVICES INCORPORATED IN THIS SAW MUST BE IN THEIR CORRECT OPERATING POSITIONS ANYTIME THE SAW IS IN USE. SAFETY FEATURES Upper Guide and Guard Assembly Before turning the saw on, raise or lower the upper guide and guard assembly by grasping the hand knob and sliding up or down so the cutting zone is only as high as necessary for the piece being cut. Doors, Covers, and Guards All doors, covers, and guards must be in their operating position (closed) while the machine is running.
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GAUGE PLATE When making several cuts of the same thickness (or when using the pusher plate), set the gauge plate as desired (Fig. 14) by pushing the lock lever and sliding the gauge plate to the thickness you want. A reference scale on the table indicates the thickness of cut. If the gauge plate is not needed, you may release the lock lever and move the gauge plate to the rear; or raise the gauge plate to a vertical position to keep it out of the way. GAUGE PLATE REFERENCE SCALE PUSHER PLATE CA
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CLEANING AND SANITIZING WARNING: DISCONNECT ELECTRICAL POWER AND PLACE A TAG AT THE DISCONNECT SWITCH INDICATING THE CIRCUIT IS BEING WORKED ON BEFORE CLEANING THIS MACHINE. The saw must be thoroughly cleaned and sanitized: Before first use; After each day's operation; Anytime it is not to be used for an extended period of time; or Before being put into operation after an extended downtime. The meat saw can be cleaned with high-pressure cleaning equipment (available from other suppliers) or it c
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MAINTENANCE WARNING: DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE DISCONNECT SWITCH INDICATING THE CIRCUIT IS BEING WORKED ON. LUBRICATION The motor has permanently lubricated ball bearings and requires no additional lubrication. The slide bar for the upper guide and guard assembly also requires no lubrication. After cleaning, apply a small amount of mineral oil to the six ball bearing rollers underneath the carriage, to the gauge plate slide rod, and to the pulley shafts. CHANGING
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TROUBLESHOOTING 6801 MEAT SAW SYMPTOM POSSIBLE CAUSE Circuit breaker tripping when start 1. 1CON malfunction. switch is pulled. 2. Mechanical bind. 3. Motor shorted. 4. Motor starting circuit (1 phase) (start switch, capactor or start windings) open. Saw won’t start. 1. No power to the saw. (Fuses, tripped circuit breaker, etc.) 2. Overheated motor. All for reset. 3. Start switch malfunction. 4. Mechanical bind. Noisy motor/transmission 1. Motor pinion (try revers
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WARNING ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL CODES SERVICE CONNECTIONS MOTOR CONNECTIONS VOLTAGE T1 TO T2 TO T3 TO INTERCONNECT START T1 L1 T1 SWITCH 200-230/60/3 T1,T7 T2,T8 T3,T9 T4-T5-T6 L1 S1 L2 T2 T2 220/50/3 T1,T12 T2,T10 T3,T11 T4-T7,T5-T8,T6-T9 L2 MTR L3 T3 T3 460/60/3 T1 T2 T3 T4-T7,T5-T8,T6-T9 L3 380-415/50/60/3 1CON C1 C3 MACHINE DD1 DD2 23 GROUND L2 C L1 L3 S1 H4 H3 H2 H1 COIL 32 1
