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Relay PCA
P/N 04523
Addendum
to M100E, M200E and M400E
Operator Manuals
© TELEDYNE INSTRUMENTS ADVANCED POLLUTION INSTRUMENTATION
(T-API)
9480 CARROLL PARK DRIVE
SAN DIEGO, CA 92121-5201
USA
Toll-free Phone: 800-324-5190
Phone: 858-657-9800
Fax: 858-657-9816
Email: api-sales@teledyne.com
Website: http://www.teledyne-api.com/
05118 Rev B3
DCN 5362
Copyright 2007 T-API Inc. 20 March 2009
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Relay PCA 04523 Addendum to E-Series Operator Manuals SAFETY MESSAGES For general safety information please refer to your M100E/M200E/M400E operator’s manual. CAUTION Never disconnect electronic circuit boards, wiring harnesses or electronic subassemblies while the unit is under power. Printed circuit assemblies (PCAs) are sensitive to electro-static discharges too small to be felt by the human nervous system. Failure to use ESD protection when working with electronic assembli
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Addendum to E-Series Operator Manuals Relay PCA 04523 THIS PAGE INTENTIONALLY BLANK ii 05118 Rev B3
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Relay PCA 04523 Addendum to E-Series Operator Manuals TABLE OF CONTENTS 1. INTRODUCTION ........................................................................................................................... 1 1.1. What’s the Same.....................................................................................................................1 1.2. What’s Different ......................................................................................................................2
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Relay PCA 04523 Addendum to E-Series Operator Manuals 1. INTRODUCTION This addendum documents a recent upgrade to the relay card installed in some of the M100E, M200E and M400E series analyzers. Specifically, a new relay PCA design, P/N 04523 replaces P/N 03955 and all of its versions in the following instruments. It also corrects several errors related to the function of the relay PCA. Table 1-1: List of Analyzers Using New Relay PCA P/N04523 1 RELAY PCA VERSION PRODUCT FAMILY MOD
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Addendum to E-Series Operator Manuals Relay PCA 04523 1.2. What’s Different The major differences between the Relay PCA 04523 and Relay PCA 03955 are: On instruments with internal pumps, the pump is now configured for use with 110 VAC, 60 Hz vs. 220 VAC, 50 Hz operation by a set of configuration jumpers on the Relay PCA. Previously a set of inline connectors and wiring harnesses performed this function. The configurability of the two thermocouple inputs has been expanded to allow fo
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Relay PCA 04523 Addendum to E-Series Operator Manuals There are two versions of the new relay card. Table 1-1 above cross references the PCA version with the various E-series analyzer models. 1.3.1. Version 045230200 This is the most commonly used version of the Relay PCA. It includes a bank of solid state AC relays. This version is installed in analyzers where components such as AC powered heaters must be turned ON & OFF. A retainer plate is installed over the relay to keep them secur
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Addendum to E-Series Operator Manuals Relay PCA 04523 USER NOTES: 4 05118 Rev B3
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Relay PCA 04523 Addendum to E-Series Operator Manuals 2. OPERATION AND CONFIGURATION 2.1. Power Distribution SENSOR SUITES KEY Sensor Control ANALOG & I/O Logic AC POWER SENSORS (e.g. UV sensors, DC POWER Temp Sensors, LOGIC DEVICES Pre-Amplifiers Flow Sensors, 2 & Amplifiers (e.g. CPU, I C bus, IR, Sensors, PMT HVPS, etc.) Keyboard, Display, MotherBoard, etc.) PS 1 +5 VDC ±15 VDC Configuration PUMP Jumpers ON / OFF SWITCH Configuration AC HEATERS Jumpers AC HEATERS for OP
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Addendum to E-Series Operator Manuals Relay PCA 04523 JP6 IZS Permeation Tube Heater and O 2 Sensor Connection. (optional) JP2 JP7 Main AC Heater Pump Configuration Configuration Figure 2-2: Location of AC power Configuration Jumpers There are several changes between the Relay PCA 04523 and previous version regarding AC power configuration and distribution. Previously, in analyzer models with internal pumps, the AC power for the pump came directly from the in
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Relay PCA 04523 Addendum to E-Series Operator Manuals 2.1.1.1. AC configuration – Internal Pump (JP7) AC power configuration for internal pumps is set using Jumper set JP7 (see Figure 1-1 for the location of JP7). Table 2-1: AC Power Configuration for Internal Pumps (JP7) JUMPER LINE LINE JUMPER FUNCTION BETWEEN POWER FREQUENCY COLOR PINS Connects pump pin 3 to 110 / 115 VAC power line 2 to 7 60 HZ WHITE Connects pump pin 3 to 110 / 115 VAC power line 3 to 8 Connects pump
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Addendum to E-Series Operator Manuals Relay PCA 04523 2.1.1.2. AC Configuration – Standard Heaters (JP2) Power configuration for the AC the standard heaters is set using Jumper set JP2 (see Figure 1-1 for the location of JP2). Table 2-2: Power Configuration for Standard AC Heaters (JP2) JUMPER JUMPER MODEL’S LINE VOLTAGE HEATER(S) BETWEEN FUNCTION 1 COLOR USED ON PINS 1 to 8 Common Reaction Cell / Sample M100E’s & Chamber Heaters M200E’s Neutral to Load 2 to 7 Common 3 t
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Relay PCA 04523 Addendum to E-Series Operator Manuals 2.1.1.3. AC Configuration –Heaters for Option Packages (JP6) Both the IZS valve option or an O sensor options include AC heaters that maintain an optimum 2 operating temperature for key components of those options. Jumper set JP6 is used to connect the heaters associated with those options to AC power. Since these heaters work with either 110/155 VAC or 220/240 VAC, there is only one jumper configuration. Table 2-3: Power Config
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Addendum to E-Series Operator Manuals Relay PCA 04523 2.3. Status LEDs & Watch Dog Circuitry Like the previous version, the status LED’s on the Relay PCA 04523 includes thirteen LEDs that indicate the status of the analyzer’s heaters, valves and other general operating conditions. Since the functions represented by these LED differs from model to model, check your M100E/M200E/M400E operator’s manual for their exact assignments (this can normally be found in the section on Electronic Theor
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Relay PCA 04523 Addendum to E-Series Operator Manuals 2.4. Heater Control Loop Thermistor(s) – Low Temperature Sensing: (e.g. Sample Chamber and Reaction Cell temperatures) MOTHER BOARD A/D Converter (V/F) RELAY PCA Preamplifiers and Signal CPU Conditioning THERMOCOUPLE CONFIGURATION Cold Junction Compensation JUMPER (JP5) DC Themocouple(s) Control Logic (High Temperature Sensing; e.g. Moly and HiCon Solid State Converter temperatures) AC Relays DC HEATERS AC HEATERS Figure
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Addendum to E-Series Operator Manuals Relay PCA 04523 2.4.1. Thermocouple Inputs and Configuration Jumper (JP5) Although the 04523 relay PCA supports two thermocouple inputs, the current M100E/M200E series analyzers only utilize one and the M400E series analyzers none. By default, this single thermocouple input is plugged into the TC1 input (J15). TC2 (J16) is currently not used. See Figure 1-1 for location of J15 and J16 Table 2-4: Thermocouple Configuration Jumper (JP5) Pin-Outs
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Termination Selector 10 – 20 Type J Compensation 9 – 19 Type J Compensation 8 – 18 Output Scale Selector 7 – 17 Input Gain Selector 6 – 16 Termination Selector 5 – 15 Type J Compensation 4 – 14 Type J Compensation 3 – 13 Output Scale Selector 2 – 12 Input Gain Selector 1 – 11 Relay PCA 04523 Addendum to E-Series Operator Manuals TC1 TC2 Figure 2-8: Thermocouple Configuration Jumper (JP5) Pin-Outs Table 2-5: Typical Thermocouple Settings for M100E/M200E series analyzers
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Addendum to E-Series Operator Manuals Relay PCA 04523 2.5. DC Power Supply Test Points The tables defining the names and functions of the DC power test point that appear in Chapter 11 of some revisions of the M100E/M200E/M400E operator’s manual are incorrect. The following tables show the correct information. Table 2-5: DC Power Test Point and Wiring Color Code NAME TEST POINT# COLOR DEFINITION DGND Black Digital ground 1 +5V Red 2 AGND Green Analog ground 3 +15V Blue
