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For Serial Nos.
670,000 & Higher
TM
CONGRATULATIONS on the purchase of your new Exmark mower. This product has been carefully designed and manufactured to give you
a maximum amount of dependability and years of trouble-free operation. If additional information is needed, or should you require trained
mechanic service, contact your authorized Exmark equipment dealer or distributor. If you need to order replacement parts from your dealer,
always give the model number and serial number o
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WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices can result in serious operator injury or even death. HOW TO AVOID THE HAZARD ♦ Keep all shields, guards, and safety devices (especially the grass discharge system) in place and in proper working condition. ♦ Stop engine, wait for all moving parts to stop and engage parking brake. Disconnect battery ground or remove key before adjusting, servicing, or p
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® EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark ® Parts Plus shipment of six (6) line items or
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CONGRATULATIONS on the purchase of your Exmark mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation. OPERATOR'S MANUAL This manual contains operating, maintenance, adjustment, and safety instructions for your Exmark mower. BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY. By following the operating, maintenance, and safety instructions, you will prolong t
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TABLE OF CONTENTS 1. SAFETY PAGE 1.1 Safety Alert Symbol....................................................................................... 1 1.2 Training.........................................................................................................1 1.3 Preparation................................................................................................. 1-3 1.4 Operation.....................................................................................
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1. SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety messages which must be followed to avoid accidents. This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The safety alert symbol appears above information which alerts you to unsafe actions or situations and will be followed by the word DANGER, WARNING, or CAUTION. DANGER: White lettering / Red background. Indicates an imminently
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CAUTION POTENTIAL HAZARD ♦ This machine produces sound levels in excess of 85 dBA at the operator’s ear when in operation. WHAT CAN HAPPEN ♦ Exposure to sound levels of 85 dBA or above for extended periods of time can cause hearing loss. HOW TO AVOID THE HAZARD ♦ Wear hearing protection when operating this machine. 1.3.3 While mowing, always wear substantial footwear and long trousers. Do not operate equipment when barefoot or when wearing open sandals. 1.3.4 Thoroughly inspect the
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DANGER POTENTIAL HAZARD ♦ Diesel fuel is flammable. WHAT CAN HAPPEN ♦ A fire from diesel fuel can burn you, others, and cause property damage. HOW TO AVOID THE HAZARD ♦ DO NOT smoke while refueling, and stay away from an open flame or where fuel fumes may be ignited by spark. ♦ Refuel only outdoors. ♦ Store fuel in an approved container and keep it out of the reach of children. ♦ Add fuel before starting the engine. Never remove the cap of the fuel tank or add fuel when engine is
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1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. It is essential that all Operator Safety Mechanisms be connected and in operating condition prior to use for mowing. WARNING POTENTIAL HAZARD ♦ Operating engine
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1.4.3 When feasible, avoid operating the equipment in wet grass. WARNING POTENTIAL HAZARD ♦ Operating a FrontRunner tractor without an approved Exmark front mount attachment increases the possibility of forward tip over. WHAT CAN HAPPEN ♦ Tip-over could cause serious injury or death. HOW TO AVOID THE HAZARD ♦ When operating a FrontRunner tractor without an approved Exmark front mount attachment, observe the following: Limit operation to minimum required to install a different fro
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• See inside the back cover to determine the approximate slope angle of the area to be mowed. • Use a walk behind mower and/or a hand trimmer near drop-offs, ditches, steep banks or water. This area can be dangerous, see Figure 1. FIGURE 1 • Progressively greater care is needed as the slope increases. • Always avoid sudden starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly off the slope. • Avoid sudden stops when mowing dow
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• Be certain that the seat belt can be released quickly if the machine is driven or rolls into ponds of water. • Check carefully for overhead clearances (i.e. branches, doorways, and electrical wires) before driving under any objects and do not contact them. 1.4.6 Use EXTREME caution when backing up. LOOK BEHIND YOU! 1.4.7 Stop the blades when crossing surfaces other than grass and when transporting the mower to and from the area to be mowed. 1.4.8 Never operate the mower with damaged
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1.5 MAINTENANCE AND STORAGE 1.5.1 For engine maintenance, follow the engine manufacturer’s recommendations precisely as stated in the engine manual. 1.5.2 Disconnect the battery cable from the negative battery post when the unit will be allowed to sit for more than 30 days without use. 1.5.3 Allowing batteries to stand for an extended period of time without recharging them will result in reduced performance and service life. To preserve optimum battery performance and life, recharge ba
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WARNING POTENTIAL HAZARD ♦ Hydraulic fluid escaping under pressure can penetrate skin and cause injury. WHAT CAN HAPPEN ♦ Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. HOW TO AVOID THE HAZARD ♦ Make sure all hydraulic fluid hoses and lines are in good condition an all hydraulic connections and fittings are tight before applying pressure to hydraulic system. ♦ The woven gu
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1.6.3 When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.6.4 New safety signs may be obtained from Exmark Mfg. Co. Inc. 1.6.5 Safety signs may be affixed by peeling off the backing to expose the adhesive surface. Apply only to a clean, dry surface. Smooth to remove any air bubbles. 1.6.6 Familiarize yourself with the following safety signs and instruction labels. They are critical to the safe operation of your Exmark commercial
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PART NO. 107-2112 PART NO. 109-2357 LOCATION: Top of Floor Pan LOCATION: Top of Console, LH Side PART NO. 109-2377 LOCATION: On Hydraulic Cylinder PART NO. 109-2396 PART NO. 107-2102 LOCATION: Top of Seat Support LOCATION: Inside Plate Surface of Upper Roll PART NO. 109-2355 Bar LOCATION: Outside of each Weight Transfer Bell Crank PART NO. 109-3637 PART NO. 109-2698 LOCATION: Back of Seat LOCATION:
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2. SPECIFICATIONS 2.1 MODEL NUMBER: FR25KD 2.2 ENGINE 2.2.1 Engine Specifications: See your Engine Owner’s Manual 2.2.2 RPM: Full Speed: 3870 RPM (No Load) +50/-100 RPM Idle: 1400 RPM (No Load) ±50 RPM 2.3 FUEL SYSTEM 2.3.1 Capacity: 8.5 gal (32 L) 2.3.2 Type of Fuel: Diesel fuel, 40 cetane or higher. 2.3.3 Fuel Filter: 2 In-line 15 Micron Kubota P/N 12581-43012, before and after the electric fuel pump. 2.4 ELECTRICAL SYSTEM 2.4.1 Charging System: External Alternator 2.4.2
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2.7.3 Seat Safety Switch: Internal to the bottom seat cushion, non serviceable. Time delay module incorporated into the Safety Interlock System eliminates rough ground cut-outs. 2.7.4 Armrests: Standard seat: foam padded flip-up armrests. Optional suspension seat: molded adjustable flip-up armrests. 2.8 HYDROSTATIC GROUND DRIVE SYSTEM 2.8.1 Hydrostatic Pumps: Two Hydro Gear PR 16 cc variable displacement piston pumps. 2.8.2 Wheel Motors: Hydro Gear planetary reduction motors
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2.12 TORQUE REQUIREMENTS Bolt Location Torque Wheel Lug Nuts.............................................................90-95 ft-lbs. (122-129 N-m) Wheel Motor Mounting Bolts............................................72-77 ft-lbs. (98-104 N-m) Rollover Protection System (Roll Bar) Mounting Bolts .......30-35 ft-lbs. (41-47 N-m) Clutch Retaining Bolt (secured with threadlocker)..............55-60 ft-lbs. (75-81 N-m) Wheel Hub Slotted Nut ...............................
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Pulling the levers back from the neutral position will cause the respective drive wheels to rotate in a reverse direction (spring tension can be felt when moving into reverse from neutral). To turn to the left while backing, move the left lever forward toward neutral. To turn to the right while backing, move the right lever forward toward neutral. CAUTION POTENTIAL HAZARD ♦ Machine can spin very rapidly by positioning one lever too much ahead of the other. WHAT CAN HAPPEN ♦ Oper
